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Casting method of iron mold used for sand-coated iron mold casting technique

A casting process and a technology for covering iron mold with sand, applied in the field of iron mold casting, can solve the problems affecting the consistency of the iron mold cavity size, inability to meet environmental protection requirements, casting defects on the surface of castings, etc., and achieve improved surface quality and excellent surface quality. , the effect of avoiding pollution

Active Publication Date: 2018-02-23
山西东鑫衡隆机械制造股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] When the iron mold is made, the core that forms the cavity is used. When the traditional core is made, the core sand used is a mixture of raw sand and synthetic grease. During the baking process after the core is formed, Synthetic grease will be transformed into polluting waste gas emission, seriously polluting the environment, and can no longer meet the existing environmental protection requirements; the core sand core made of synthetic grease and raw sand, after the molten iron is injected into the cavity during the iron mold making process, Due to the characteristics of the core material, surface cracks affect the consistency of the size of the iron mold cavity. After molding, the sand layer is inconsistent during use, resulting in casting defects on the casting surface; surface cracks cause casting burrs of different sizes to form on the inner wall of the cavity, and the mold Poor cavity surface quality, cumbersome to clean
[0004] When the iron mold is made, the plane forming method on the iron mold uses ordinary molding sand, which is formed by beating and compacting. The sand layer made by this method has low strength. When the molten iron expands with heat and contracts with cold, it forms a large area of ​​depression on the upper plane. It needs to be machined into a plane to meet the requirements of use. It is time-consuming and labor-intensive, and the processing cost is high. It has not been improved for a long time.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A method for casting an iron mold used in the iron mold sand-covered casting process, comprising the following steps: (1), selecting a certain amount of phenolic resin sand with a bending strength of 4 MPa and a gas generation ≤ 15ml / g as the main material, and simultaneously weighing Get the water that accounts for 0.7% of phenolic resin sand gross weight, account for the furan resin of 0.7% of phenolic resin sand gross weight; Standby;

[0022] (2), the phenolic resin sand in the last step is added to the mixer and stirred, and in the stirring process, the moisture prepared in the step (1) is repeatedly added evenly, until the phenolic resin sand is fully mixed with water;

[0023] (3), after the phenolic resin sand and water are fully mixed uniformly in the step (2), in the process of continuing to stir, the furan resin prepared in the step (1) is added evenly in multiple times, and evenly stirred to make core-making sand;

[0024] (4) Inject the prepared core-making...

Embodiment 2

[0033] A method for casting an iron mold used in the iron mold sand-covered casting process, comprising the following steps: (1), selecting a certain amount of phenolic resin sand with a bending strength of 5 MPa and a gas generation ≤ 15ml / g as the main material, and simultaneously weighing Get the water that accounts for 0.75% of phenolic resin sand gross weight, account for the furan resin of 0.75% of phenolic resin sand gross weight; Standby;

[0034] (2), the phenolic resin sand in the last step is added to the mixer and stirred, and in the stirring process, the moisture prepared in the step (1) is repeatedly added evenly, until the phenolic resin sand is fully mixed with water;

[0035] (3), after the phenolic resin sand and water are fully mixed uniformly in the step (2), in the process of continuing to stir, the furan resin prepared in the step (1) is added evenly in multiple times, and evenly stirred to make core-making sand;

[0036] (4) Inject the prepared core-maki...

Embodiment 3

[0045] A casting method for an iron mold used in the iron mold sand-covered casting process, comprising the following steps: (1), selecting a certain amount of phenolic resin sand with a bending strength of 6MPa and a gas generation ≤ 15ml / g as the main material, and simultaneously weighing Get the water that accounts for 0.8% of phenolic resin sand gross weight, account for the furan resin of 0.8% of phenolic resin sand gross weight; Standby;

[0046] (2), the phenolic resin sand in the last step is added to the mixer and stirred, and in the stirring process, the moisture prepared in the step (1) is repeatedly added evenly, until the phenolic resin sand is fully mixed with water;

[0047] (3), after the phenolic resin sand and water are fully mixed uniformly in the step (2), in the process of continuing to stir, the furan resin prepared in the step (1) is added evenly in multiple times, and evenly stirred to make core-making sand;

[0048] (4) Inject the prepared core-making ...

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Abstract

The invention discloses a casting method of an iron mold used for the sand-coated iron mold casting technique. The casting method of the iron mold used for the sand-coated iron mold casting techniquemainly comprises the steps that an iron mold cavity core prepared from core sand obtained by mixing phenolic resin with furan resin is used, and a planar core sand flat plate is arranged when the upper plane of the iron core is formed; a lower sand mold body and an upper sand mold body of the iron mold are manufactured; the upper sand mold body and the lower sand mold body of the iron mold are assembled and placed in a sprue cup so as to be cast; and mold opening is conducted after cooling, and thus the iron mold is prepared. According to the casting method of the iron mold used for the sand-coated iron mold casting technique, the good cast appearance of the iron mold is ensured, and it is ensured that a sand coating is uniform and consistent when an iron mold cavity is in use.

Description

technical field [0001] The invention belongs to the field of iron mold sand-covered casting, and in particular relates to a casting method of an iron mold used in the iron mold sand-coated casting process. Background technique [0002] Iron mold, as a tool that must be used in the iron mold sand-coating process, its casting quality directly affects the quality of products produced with it. [0003] When the iron mold is made, the core that forms the cavity is used. When the traditional core is made, the core sand used is a mixture of raw sand and synthetic grease. During the baking process after the core is formed, Synthetic grease will be transformed into polluting waste gas emission, seriously polluting the environment, and can no longer meet the existing environmental protection requirements; the core sand core made of synthetic grease and raw sand, after the molten iron is injected into the cavity during the iron mold making process, Due to the characteristics of the co...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/06B22C9/10B22C1/22
Inventor 杨蒲恩杨峰任雷钧杨生胜席浩玉杨瑞孙光军赵红星
Owner 山西东鑫衡隆机械制造股份有限公司
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