Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Vertical roll collar used for head of high speed heavy rail and manufacturing technique thereof

A preparation process, high-speed technology, applied in the direction of manufacturing tools, heat treatment equipment, furnace types, etc., can solve the problem of high cost, and achieve the effect of improving quenching performance, improving wear resistance, and increasing rolling output

Inactive Publication Date: 2018-03-27
江苏凯达重工股份有限公司
View PDF5 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Domestic heavy rail manufacturers all use forged roller rings imported from Japan’s Nissan, and the cost is high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] The preparation process of the vertical roller ring for the head of the high-speed heavy rail of the present embodiment comprises the following steps:

[0019] Step 1. Determine the chemical composition; C: 2.55-2.95%; Si: 0.50-1.0%; Mn: 0.35-0.65%; Cr: 3.5-3.85%; Ni: ≥0.35%; Mo: 1.6-1.95%; V: 9.0-9.5%; Co: ≥0.3%; P ≤ 0.030%; S ≤ 0.025%; Al: 0 ≤ 0.03%; Re ≥ 0.15%; the balance is Fe and unavoidable impurities;

[0020] Step 2. Centrifugal pouring: smelting through an electric arc furnace to ensure that the chemical composition of the molten steel meets the requirements; during smelting, add 0.20-0.30% steel modifier and 0.1-0.2% ferrovanadium microparticles for metamorphism treatment. Calm for 5-8 minutes, then stir with an electromagnetic stirrer for 0.5-1 minute, pour on the basis of liquidus temperature, heat at 100-150°C for tapping, and use aluminum block and glass slag for deoxidation and anti-oxidation before tapping;

[0021] Step 3, heat treatment: the blank is...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a vertical roll collar used for the head of a high speed heavy rail and a manufacturing technique thereof. The technique comprises the following steps that step I, the chemicalcomponents of the vertical roll collar are determined: 2.55-2.95% of C, 0.50-1.0% of Si, 0.35-0.65% of Mn, 3.5-3.85% of Cr, more than or equal to 0.35% of Ni, 1.6-1.95% of Mo, 9.0-9.5% of V, more than or equal to 0.3% of Co, less than or equal to 0.030% of P, less than or equal to 0.025% of S, less than or equal to 0.03% of Al, more than or equal to 0.15% of Re and the balance of Fe and inevitable impurities; step II, centrifugal casting is performed, namely smelting is performed through an electric arc furnace, so that the chemical components of molten steel meet requirement; and before steel tapping, aluminum blocks and glass slags are used for deoxidation and anti-oxidation; step III, a blank is subjected to thermal unpacking at 450-550 DEG C; then the blank enters a thermal treatmentfurnace for annealing immediately; the blank is subjected to thermal treatment after coarse machining; and then the blank is inspected to obtain a qualified high-vanadium high-speed steel product. Thevertical roll collar is made of the high-vanadium high-speed steel, so that the abrasion resistance and heat-cracking resistance of a roll are improved.

Description

technical field [0001] The invention relates to a vertical roller ring for the head of a high-speed heavy rail and a preparation process thereof. Background technique [0002] In order to support the steady development of the national high-speed railway, there are four high-speed heavy rail production lines in China, namely Anshan Iron and Steel Company, Baowuhan Iron and Steel Company, Baotou Iron and Steel Company, and Panzhihua Iron and Steel Company. High-speed rail tracks to meet the country's high-speed rail development. The steel-based roll ring with ultra-high hardness and wear resistance is called the head vertical roll ring by high-speed heavy rail manufacturers. The rolling part of this vertical roll ring is located on the contact tread between the rail and the train, requiring high precision and deformation. Small size, good surface finish and so on. Domestic heavy rail manufacturers all use forged roller rings imported from Japan's Nissan, which is costly. C...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C38/02C22C38/04C22C38/44C22C38/46C22C38/52C22C38/06C21D9/40B22D13/04
CPCC22C38/02B22D13/04C21D9/40C21D2211/008C22C38/002C22C38/04C22C38/06C22C38/44C22C38/46C22C38/52
Inventor 许健周国祥时海峰
Owner 江苏凯达重工股份有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products