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Method for solving cracks on surfaces of Inconel alloy castings

A surface crack and alloy casting technology, applied in the field of casting manufacturing, can solve the problems of casting surface cracks, high production cost, and difficult repair, etc., and achieve the effect of solving casting surface cracks, low production cost, and product quality assurance

Inactive Publication Date: 2018-06-19
HUSN CASTING ANHUI YINGLIU GROUP
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  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage of this solution is that some harmful brittle phases will be produced during the cooling process of the casting, which will lead to the generation of cracks on the surface of the casting. At the same time, the weldability of this material is poor, resulting in difficult repairs, high scrap rates, and high production costs. Improvement is urgently needed

Method used

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  • Method for solving cracks on surfaces of Inconel alloy castings

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Embodiment 2

[0024] The technical scheme that present embodiment adopts is: its operating steps are as follows:

[0025] 1. Pouring is carried out according to the conventional requirements, and the pouring temperature is determined to be 1500°C according to factors such as the wall thickness of the casting;

[0026] 2. Determine the holding time through MAGMA simulation software and on-site temperature measurement to ensure that the molten steel in the mold is completely solidified;

[0027] 3. According to the determined heat preservation time, the sand is removed from the box, and the entire sand removal process is completed within 40 minutes according to the different requirements of the casting size and wall thickness;

[0028] 4. Reserve a well-ventilated space in advance for placing castings;

[0029] 5. Place the cleaned castings in an open space to cool naturally.

[0030] Further, the holding time in step 2 is 6 hours, 1 hour when the holding temperature is 1200°C, and 5 hours ...

Embodiment 1

[0031] The dimensions of the castings in Embodiment 1 and Embodiment 2 are the same, and the material is CW6MC.

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Abstract

The invention discloses a method for solving cracks on surfaces of Inconel alloy castings, and relates to the technical field of casting manufacturing. The method comprises the following operation steps: casting is performed according to convectional requirements; the casting temperature is determined as 1400-1500 DEG C according to such factors as wall thicknesses of the castings; the insulationtime is determined according to MAGMA simulation software and scene temperature measurement to guarantee total solidification of molten steel in casting molds; knockout sand removal is performed according to the determined insulation time; the whole sand removing process is finished within 10-40 min according to different requirements on sizes and wall thicknesses of the castings; space with excellent ventilation is reserved beforehand for placing the castings; and the cleaned castings are placed on the space for natural cooling. The method can solve generation of the cracks on the surfaces ofthe castings, provides guarantee to the product quality, meanwhile, greatly reduces the production period and the production cost, and creates excellent economical benefit to factories.

Description

technical field [0001] The invention relates to the technical field of casting manufacturing, in particular to a method for solving surface cracks of Inconel alloy castings. Background technique [0002] The commonly used production process of the existing Inconel alloy castings is to keep the heat in the sand mold to a certain temperature after pouring, then take out the box for sand cleaning, remove the pouring riser, and then enter the furnace for heat treatment. The disadvantage of this solution is that some harmful brittle phases will be produced during the cooling process of the casting, resulting in cracks on the surface of the casting. At the same time, this material has poor weldability, resulting in difficult repairs, high scrap rates, and high production costs. Improvement is urgently needed. Contents of the invention [0003] The object of the present invention is to aim at the defects and deficiencies of the prior art, and provide a method for solving surface ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D27/04B22D29/02B22D30/00
CPCB22D27/04B22D29/02B22D30/00
Inventor 姜峰李勇
Owner HUSN CASTING ANHUI YINGLIU GROUP
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