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A toughened alumina composite ceramic and its preparation method

A technology of composite ceramics and alumina, which is applied in the field of toughened alumina composite ceramics and its preparation, can solve the problems of insignificant toughening effect and achieve significant toughening effect and increase mechanical properties

Active Publication Date: 2020-06-19
HAINAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above-mentioned single toughening mechanism for Al 2 o 3 Ceramic toughening, although achieved a certain effect, but the toughening effect is not significant

Method used

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  • A toughened alumina composite ceramic and its preparation method
  • A toughened alumina composite ceramic and its preparation method
  • A toughened alumina composite ceramic and its preparation method

Examples

Experimental program
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preparation example Construction

[0021] The invention provides a method for preparing toughened alumina composite ceramics, which may include:

[0022] (1) Weighing raw materials, said raw materials include ceramic raw materials and MgO additives; wherein, based on the total weight of said ceramic raw materials, by weight percentage, said ceramic raw materials include: 40-67% α-Al 2 o 3 (alpha crystal form Al 2 o 3 ), 1-17% SiO 2 , 15-25% ZrO 2 , 10-25% of β-SiC (β-SiC); preferably, ZrO 2 3Y-ZrO 2 (3mol%Y 2 o 3 Stable ZrO 2 ); Also preferably, the weight of the MgO additive is 0.1-0.3% of the total weight of the ceramic raw material;

[0023] (2) performing wet ball milling on the raw materials, and drying after ball milling to obtain a mixed powder;

[0024] (3) Put the mixed powder into a mold, and perform hot-press sintering in an inert atmosphere.

[0025] The inventor has discovered unexpectedly that when SiO 2 and α-Al 2 o 3 When the ratio is within the scope of the formula provided by the...

Embodiment 1

[0037] Example 1 Preparation of Toughened Alumina Composite Ceramics

[0038] (1) According to the formula: 63wt (weight).% α-Al 2 o 3 , 2.7wt.% SiO 2 , 18.3wt.% 3Y-ZrO 2 , 16wt.% β-SiC particles, 0.25wt.% MgO, weighed 18.90 g α-Al 2 o 3 , 0.81 g of SiO 2 , 5.49 g 3Y-ZrO 2 , 4.80 grams of β-SiC and 0.075 grams of MgO powder raw materials.

[0039] (2) Put the weighed raw materials into an agate ball mill jar, add 24mL of isopropanol as a ball milling medium, perform high-speed ball milling for 10 hours, set the speed of the ball mill to 400 rpm, and place the ball-milled raw materials in an oven for drying at 75°C After 24 hours, sieve with a 200-mesh sieve to obtain a uniformly mixed mixed powder.

[0040] (3) The mixed powder is placed in a graphite mold in N 2 Hot press sintering at 1530° C. for 1 hour in the atmosphere to obtain a ceramic sample with a holding pressure of 30 MPa. The specific parameters are as follows:

[0041] Heating and pressurization rate: T...

Embodiment 2

[0044] Example 2 Preparation of Toughened Alumina Composite Ceramics

[0045] (1) According to the formula: 55.3wt.% α-Al 2 o 3 , 8.7wt.% SiO 2 , 19.2wt.% 3Y-ZrO 2 , 16.8wt.% β-SiC particles, 0.25wt.% MgO, weighed 16.59 g α-Al 2 o 3 , 2.61 g of SiO 2 , 5.76 g 3Y-ZrO 2 , 5.04 grams of β-SiC and 0.075 grams of MgO powder raw materials.

[0046] (2) Put the weighed raw materials into an agate ball mill jar, add 24mL of isopropanol as a ball milling medium, perform high-speed ball milling for 10 hours, set the speed of the ball mill to 400 rpm, and place the ball-milled raw materials in an oven for drying at 75°C After 24 hours, sieve with a 200-mesh sieve to obtain a uniformly mixed mixed powder.

[0047] (3) The mixed powder is placed in a graphite mold in N 2 Hot press sintering at 1530° C. for 1 hour in the atmosphere to obtain a ceramic sample with a holding pressure of 30 MPa, and the specific parameters are the same as those in Example 1.

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Abstract

The invention provides a preparation method of toughened alumina composite ceramic. The method comprises steps as follows: (1) raw materials including a ceramic raw material and a MgO additive are weighed,, wherein on the basis of the total weight of the ceramic raw material, the ceramic raw material comprises in percentage by weight, 40%-67% of alpha-Al2O3, 1%-17% of SiO2, 15%-25% of ZrO2 and10%-25% of beta-SiC, preferably, ZrO2 is 3Y-ZrO2, and more preferably, the weight of the MgO additive is 0.1%-0.3% of the total weight of the ceramic raw material; (2) the raw materials are subjected to wet ball milling and dried after ball milling, and mixed powder is obtained; (3) the mixed powder is put in a mold and subjected to hot pressing sintering in the inert atmosphere. By means of the preparation method of the toughened alumina composite ceramic, the mechanical property, particularly, the breaking toughness of alumina ceramic, is remarkably increased.

Description

technical field [0001] The invention relates to the technical field of preparation of alumina composite ceramics, in particular to a toughened alumina composite ceramic and a preparation method thereof. Background technique [0002] Alumina (Al 2 o 3 ) Ceramic materials have great application prospects in the fields of aviation, aerospace, engine wear parts, and biological materials because of their very stable physical and chemical properties, excellent corrosion resistance, wear resistance, and thermal and mechanical properties. But Al 2 o 3 Ceramics are brittle and their fracture toughness is about 3MPa m 1 / 2 Around 500-600 MPa in flexural strength, strong crack sensitivity, which greatly limits its wide application. Therefore, it is an urgent problem for those skilled in the art to invent a high-strength, high-toughness alumina composite ceramic. In order to improve Al 2 o 3 For the mechanical properties of ceramics, especially fracture toughness, scientists have...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/10C04B35/645C04B35/78
CPCC04B35/10C04B35/645C04B35/78C04B2235/3206C04B2235/3244C04B2235/3418C04B2235/3834C04B2235/6562C04B2235/96
Inventor 骆丽杰陈拥军陈险峙
Owner HAINAN UNIV