Ceramic large plate of anhydrous glaze line all-digital jet printing process and manufacturing method thereof

A technology of digital printing and production method, which is applied in the field of architectural ceramic tiles, can solve problems such as complex production processes, and achieve the effects of widening visual effects, reducing labor, and flexible cutting applications

Inactive Publication Date: 2018-08-14
GUANGDONG SUMMIT CERAMIC CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In the prior art, ceramic tile products with inkjet patterns are generally used to drench / or spray bottom glaze (also called top glaze) on the surface of the bottom base layer to play a role of whitening the base and form a base glaze bonding layer, and then apply Inkjet printing color patterns on it, and then spraying / or spraying transparent protective glaze on the color pattern layer, because the sprayed / or glazed glaze contains more than 25-35% of water, and a ball glaze workshop should be set up Preparation and on-site operation, which bring the complexity of the production process to the environmental protection of the production line and the use of glaze transportation, so this one-by-one spray / or glaze process with water operation needs to be improved and improved. promote

Method used

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  • Ceramic large plate of anhydrous glaze line all-digital jet printing process and manufacturing method thereof
  • Ceramic large plate of anhydrous glaze line all-digital jet printing process and manufacturing method thereof
  • Ceramic large plate of anhydrous glaze line all-digital jet printing process and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] (1) Select kaolin, feldspar, quartz and other raw sand materials, and prepare ceramic powder for the bottom blank according to the matching brick shape control requirements, and set aside.

[0049] (2) Prepare the base layer ink, color pattern layer ink, sagging / or peeling function ink, and protective layer ink for printing, and set them aside.

[0050] (3) In the glaze line section where the inkjet machine works, install 3 inkjet printers in series, the first inkjet printer has 2 channels, the second inkjet printer has 8 channels, and the third inkjet printer has 2 channels channels.

[0051] (4), ceramic powder is loaded into the installed distributing equipment; All the ceramic inks containing zirconium are loaded into the 2 passages of the first inkjet machine, and the 8 passages of the second inkjet machine are respectively pressed White, blue, brown, yellow, black, orange, wrapped red, sunken (Jingdiao) are filled with 8 kinds of ceramic inks, and the 4 channels ...

Embodiment 2

[0061] (1) Select kaolin, feldspar, quartz and other raw sand materials, and prepare ceramic powder for the bottom blank according to the matching brick shape control requirements, and set aside.

[0062] (2) Prepare the base layer ink, color pattern layer ink, sagging / or peeling function ink, and protective layer ink for printing, and set them aside.

[0063] (3) In the glaze line section where the inkjet machine works, install 3 inkjet printers in series, the first inkjet printer has 2 channels, the second inkjet printer has 8 channels, and the third inkjet printer has 4 channels channels.

[0064] (4), ceramic powder is loaded into the installed distributing equipment; All the ceramic inks containing zirconium are loaded into the 2 passages of the first inkjet machine, and the 8 passages of the second inkjet machine are respectively pressed White, blue, brown, yellow, black, orange, wrapped red, sunken (Jingdiao) are loaded with 8 kinds of ceramic inks, and the 4 channels ...

Embodiment 3

[0075]In step (6) of Example 2, the glue ink can be printed according to the digital texture, and some pre-designed positions are not sprayed with glue. After the dry grain layer is tiled, the next process is to use the action of the suction / or blow dry grain device , to absorb / or blow away the dry grains in the area without glue voids in the digital texture, and then fire, edge, polish or soft light, and finally the shiny or soft light surface is a dry grain layer and has a grooved texture The dry grain marble ceramic slab product (such as Figure 4 shown)

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Abstract

The invention discloses a ceramic large plate of an anhydrous glaze line all-digital jet printing process. The large plate comprises a bottom blank layer and a surface pattern layer; the surface pattern layer consists of a jet printing bottoming layer, a jet printing pattern layer, a jet printing protection layer/or a jet printing glue layer bonded with a dry particle layer in sequence from bottomto top; and the bottoming layer, the pattern layer, the protection layer/or the glue layer are formed by digital jet printing through a ceramic ink jet printer. The ceramic large plate and a manufacturing method thereof on a glaze line hardly need manual operation in the whole process for all-digital jet printing of the ceramic large plate and a sheet thereof; the texture is rich; the yield is increased; and anhydrous scene production environment is more accordant with modern green and intelligent manufacturing.

Description

technical field [0001] The invention relates to the field of building ceramic tiles, in particular to a large ceramic slab with an anhydrous glaze line full digital jet printing process and a manufacturing method thereof. Background technique [0002] With the improvement of people's living standards, in the choice of decoration and decoration materials, consumers born in the 90s, 95s, and 00s are gradually on the rise, and their aesthetics are becoming more and more personalized. They pay more attention to style and taste. Furniture, cabinets, panels and other decorative materials are increasingly used in modern decoration, and the design requirements are also getting higher and higher. Therefore, natural stone, wood, wallpaper, cement, aluminum alloy, artificial stone, etc. There are a large number of applications, among which natural stone and wood are the most in demand. [0003] As people pay more attention to mine resources, environmental protection, physical and chem...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B11/00B28B11/04B44C5/04C04B41/89
CPCB28B11/001B28B11/044B28B11/048B44C5/0446C04B41/52C04B41/89
Inventor 叶德林简润桐陈章武韦守泉张永伟冼定邦
Owner GUANGDONG SUMMIT CERAMIC CO LTD
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