Press-fit type steel ring production process

A production process and press-fit technology, which is applied in the field of press-fit solid tire accessories, can solve the problems of strict product standards, backwardness, and high production process control requirements, and achieve good continuity of blank quality, reduce costs, and process The effect of fewer nodes

Active Publication Date: 2018-08-28
唐银成
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0011] 2. Strict product standards and high requirements for production process control
These are the huge pressures and challenges faced by press-fit steel ring manufacturers. The backwardness of the original press-fit steel ring production technology and the gradually emerging disadvantages are the main factors causing these pressures and challenges

Method used

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  • Press-fit type steel ring production process
  • Press-fit type steel ring production process
  • Press-fit type steel ring production process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0093] To produce 5×5-inch press-fit steel rings, first determine the value of the material reduction coefficient G for blanking.

[0094] The specific steps will not be stated again, L1 is 200mm, L2 is 200mm, L3 is 393mm, and the value of G1 is 7mm; L1' is 200mm, L2' is 200mm, L3' is 391mm, and the value of G2 is 9mm; then the calculation is as follows The material reduction coefficient G of the material is 8mm,

[0095] Verify material reduction factor G:

[0096] The standard diameter DB of the finished product used in the test is 126.5±0.2mm, and ±0.2mm is the allowable error range according to the standard requirements. Calculated to get DY129mm, DY'130.3mm, so the value of the material reduction coefficient G is 8mm to meet the requirements.

[0097] The internal diameter D of the press-fit surface of the standard product is 126.5mm, the standard thickness T of the material is 8mm, the subtraction coefficient G of the substituting material is 8mm, and the width W of th...

Embodiment 2

[0104] To produce a 5×6.5-inch press-fit steel ring, first determine the value of the material reduction coefficient G for blanking.

[0105]The specific steps will not be stated again, L1 is 200mm, L2 is 200mm, L3 is 393mm, and the value of G1 is 7mm; L1' is 200mm, L2' is 200mm, L3' is 391mm, and the value of G2 is 9mm; then the calculation is as follows The material reduction coefficient G of the material is 8mm,

[0106] Verify material reduction factor G:

[0107] The standard diameter DB of the finished product used in the test is 164.6±0.2mm, and ±0.2mm is the allowable error range according to the standard requirements. Calculated to get DY167.89mm, DY'169.53mm, so the value of material reduction coefficient G is 8mm to meet the requirements.

[0108] The internal diameter D of the press-fit surface of the standard product is 164.6mm, the standard thickness T of the material is 8mm, the subtraction coefficient G of the substituting material is 8mm, and the width W of ...

Embodiment 3

[0115] To produce a 5.5×8-inch press-fit steel ring, first determine the value of the material reduction coefficient G for blanking.

[0116] The specific steps will not be stated again, L1 is 200mm, L2 is 200mm, L3 is 393mm, and the value of G1 is 7mm; L1' is 200mm, L2' is 200mm, L3' is 391mm, and the value of G2 is 9mm; then the calculation is as follows The material reduction coefficient G of the material is 8mm,

[0117] Verify material reduction factor G:

[0118] The standard diameter DB of the finished product used in the test is 202.7±0.2mm, and ±0.2mm is the allowable error range according to the standard requirements. Calculated to get DY206.75mm, DY'208.78mm, so the value of the material reduction coefficient G is 8mm to meet the requirements.

[0119] The internal diameter D of the press-fit surface of the standard product is 202.7mm, the standard thickness T of the material is 8mm, the subtraction coefficient G of the substituting material is 8mm, and the width ...

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Abstract

The invention discloses a press-fit type steel ring production process. The press-fit type steel ring production process comprises the following steps that raw material steel rolls are sheared into blanking steel rolls required by press-fit type steel ring standard specification utilizing longitudinal shearing strip dividing equipment, the blanking steel rolls are fabricated into pipe-shaped blankparts through a molding process after roll opening and flattening, the pipe-shaped blank parts are conveyed into electric resistance welding equipment, continuous welding is performed, welding seamsare processed and scraped synchronously, and press-fit type steel ring siamesed blank parts are fabricated; fabricated press-fit type steel ring siamesed blank part finished products are cut into single-piece press-fit type single-body blank parts utilizing cutting equipment; finishing is performed on the fabricated press-fit ring single-body blank parts to eliminate stress, and stable machining single-body blank parts are obtained; and the obtained stable machining single-body blank parts are ground to the specified width, and press-fit type steel ring finished products are obtained. By meansof the press-fit type steel ring production process, the cost is lowered, the whole production process has less process nodes, less labour is used, the consistency and stability of the welding seamsare high, and the single-piece good product rate of the machined steel rings is greatly increased.

Description

technical field [0001] The invention relates to a press-fit solid tire fitting, in particular to a production process of a steel ring. Background technique [0002] Press-fit solid tires (GB / T16623-2008) are mainly used as driving wheels and driven wheels in low-speed and heavy-duty engineering equipment and mine terminal equipment. The main consumer market is in foreign markets with developed mining industry and well-developed circulation. The main manufacturers of press-fit solid tires are also several large tire rubber manufacturers in the world, distributed in Sri Lanka, the United States, Canada, etc. China is not a major producer of press-fit solid tires. Domestically produced press-fit steel rims are mainly produced by several large-scale press-fit solid tire manufacturers abroad. [0003] Due to the vigorous development of the manufacturing industry after China's reform and opening up, China's raw materials have a strong price competitive advantage in the world unde...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 唐银成
Owner 唐银成
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