Automatic assembly line of electronic organ and assembly technology thereof

An automatic assembly and electronic organ technology, which is applied in the direction of assembly machines, manufacturing tools, metal processing equipment, etc., can solve problems such as skew, sound control spring installation is not in place, and there is no automatic production line

Active Publication Date: 2018-08-28
曾庆芳
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The electronic piano includes a base, a circuit board, a sound control spring positioning silicone sleeve, keys and a sound control spring. At present, the assembly of the electronic piano mainly depends on manual work. There are the following disadvantages in the manual assembly of the electronic piano. First, there are several positioning columns on the base. , the sound control spring positioning silicone sleeve should be installed on the positioning column, the sound control spring positioning silicone sleeve can protect and position the sound control spring, so as to facilitate the installation of the sound control spring, and the sound control spring positioning silicone sleeve is small in size, all of which are currently used It is time-consuming and labor-intensive to manually open the audio control spring positioning silicone sleeve for installation, and it is easy to break or damage the audio control spring positioning silicone sleeve; second, after the audio control spring positioning silicone sleeve is assembled, the audio control spring positioning silicone sleeve must be manually positioned. Brush lubricating oil, artificial brushing oil is prone to uneven oiling, not full or even oil leakage, and the efficiency of manual oiling is low, the effect is not ideal, and lubricating oil is essential for electronic pianos. On the one hand, it can reduce the pressure The noise when pressing the keys, on the other hand, can maintain a good key effect. If the electronic keyboard is not used for a long time, the lubricating oil will dry or solidify, which will cause the keys to fail. It takes a lot of force to press the keys to make a sound, or it will not make a sound at all; The sound control spring mainly relies on manual installation, and it is easy to appear that the sound control spring is not installed in place, skewed and deformed, resulting in defects. Whether the installation of the sound control spring is up to standard will affect the volume and sound quality of the electronic piano, and also determines the quality of the electronic piano. Whether it can meet the needs of customers
At present, a manual assembly line of an electronic organ needs 7 workers, and the work intensity of the workers is high and the efficiency is low
[0005] In order to realize the automatic production line of the electronic piano, it is necessary to realize the automatic feeding of the base, the automatic assembly of the sound control spring positioning silicone sleeve, the installation of the base and the circuit board, the assembly of the keys, and the automatic feeding and assembly of the sound control spring. There are many technical problems. At present, there is no similar automatic production line on the market, therefore, it is urgent to provide an automatic assembly line and its assembly process for electronic pianos to solve the above problems.

Method used

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  • Automatic assembly line of electronic organ and assembly technology thereof
  • Automatic assembly line of electronic organ and assembly technology thereof
  • Automatic assembly line of electronic organ and assembly technology thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] refer to Figure 1 to Figure 16 The electronic piano automatic assembly machine shown in the figure includes the base automatic feeding mechanism 1, the automatic assembly of the silicone sleeve mechanism 2, the base and PCB board installation mechanism 3, the mechanical clamping mechanism 4, and the key assembly mechanism in sequence according to the installation sequence of the electronic piano 5 and a sound-controlled spring automatic feeding assembly mechanism 6, the base automatic feeding mechanism 1 includes a base transfer table 1a and a base feeding part 1b installed on the top of the base feeding transfer table, and an automatic assembly silicone sleeve mechanism 2 Including the first workbench 2a installed on the side of the base transfer table 1a, the sound-activated spring positioning silicone sleeve vibration plate 2b installed on the top of the first workbench 2a, and the sound-activated spring positioning silicone sleeve vibration plate 2b installed at the...

Embodiment 2

[0066] The assembly process of the electronic organ automatic assembly line described in embodiment 1, comprises the following steps:

[0067] Step 1. Firstly, the base 7 is loaded through the base automatic feeding mechanism 1;

[0068] Step 2. After the base 7 is loaded onto the base transfer table 1a, a number of sound-activated spring positioning silicone sleeves 8 are transported to the 7-base 7 through the automatic assembly of the audio-activated spring positioning silicone sleeve mechanism 2, and then the assembly operation is completed , the automatic oil brushing part 2d automatically brushes oil on both sides of the sound control spring positioning silicone sleeve 8;

[0069] Step 3, using the mechanical clamping mechanism 4 to clamp the base 7 assembled with the sound control spring positioning silicone sleeve 8 to the positioning installation platform 3a;

[0070] Step 4. The base and the circuit board installation mechanism 3 install the circuit board to be inst...

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Abstract

The invention relates to the technical field of electronic organ assembly, in particular to an automatic assembly line of the electronic organ. The automatic assembly line of the electronic organ comprises a base automatic feeding mechanism, a sound control spring locating silicon rubber sleeve automatic assembly mechanism, a base and circuit board installing mechanism, a mechanical clamping mechanism and a sound control spring automatic feeding and assembling mechanism. The base automatic feeding mechanism comprises a base conveying platform and a base feeding component. The sound control spring locating silicon rubber sleeve automatic assembly mechanism comprises a first workbench, a sound control spring locating silicon rubber sleeve vibrating disk, an automatic assembly component and an automatic oil brushing component. The base and the circuit board installing mechanism comprises a locating installation platform and a locating component. The sound control spring automatic feedingand assembling mechanism comprises a sound control spring feeding component, a sound control spring pushing mechanism and a sound control spring assembling component. The mechanical clamping mechanismcomprises a clamping workbench and a clamping component. The automatic assembly line of the electronic organ completes assembly of one electronic organ, keys, rubber sleeves and sound control springscan be automatically assembled on the circuit board in a one-off manner; and in this way, the production efficiency is improved, the cost is lowered, and the key rubber sleeves cannot be damaged.

Description

technical field [0001] The invention relates to the technical field of electronic organ assembly, in particular to an electronic organ automatic assembly line and its assembly process. Background technique [0002] Music is the spiritual food shared by all human beings. The great German musician Beethoven said: Music is a higher enlightenment than all wisdom and all philosophy. Whoever can explain the meaning of music can transcend the inextricable suffering of ordinary people. When people's feelings are not satisfied with the expression of singing, they borrow the timbre, range, and performance techniques of various instruments, transcending the limitations of the human voice, and use solo, ensemble, concerto, etc. to express. The piano is a special form of expression. Abundant musical instruments, also known as the king of music, the king of musical instruments, when a pianist forgets the world and faces the piano alone, he can talk to the deepest and most noble self in hi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P21/00
CPCB23P21/004
Inventor 曾国强
Owner 曾庆芳
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