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A large ring gear mold press quenching device

A technology of mold press quenching and large ring gear, which is applied in the field of mold press quenching, can solve problems such as the inability to meet the precision of parts, and achieve the effects of improving quenching efficiency and quality, quality improvement, and good quenching effect

Active Publication Date: 2019-11-26
GANZHOU QUNXING ROBOT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to solve the problem of quenching deformation of large-scale annular thin-walled parts (such as ring gears), which cannot meet the precision of parts

Method used

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  • A large ring gear mold press quenching device
  • A large ring gear mold press quenching device
  • A large ring gear mold press quenching device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A large ring gear mold press quenching device, such as figure 1 As shown, it includes slide table 1, upper mold assembly, lower mold assembly, mandrel 3 for placing ring gear, and quenching liquid assembly;

[0031] The upper die assembly includes an upper die base 21, a wedge 23 and a quenching hydraulic cover 22; the upper die base 21 and the quenching hydraulic cover 22 are installed on the slide table 1, and the upper die base 21 is located in the quenching hydraulic cover 22 ;Such as figure 2 , image 3 As shown, the upper die base 21 is provided with a chute 211 and a quenching hole 212; the wedge block 23 is installed on the chute 211 and can slide along the chute 211; the quenching hole 212 provided on the upper die base 21 is conducive to the The inner and outer surfaces of the ring gear can be quenched through the quenching hole 212 .

[0032] The lower mold assembly includes a lower template 41 and a lower mold base 42; the lower template 41 is equipped w...

Embodiment 2

[0037] A large ring gear mold press quenching device, such as figure 1 As shown, it includes slide table 1, upper mold assembly, lower mold assembly, mandrel 3 for placing ring gear, and quenching liquid assembly;

[0038] The upper die assembly includes an upper die base 21, a wedge 23 and a quenching hydraulic cover 22; the upper die base 21 and the quenching hydraulic cover 22 are installed on the slide table 1, and the upper die base 21 is located in the quenching hydraulic cover 22 ;Such as figure 2 , image 3 As shown, the upper die base 21 is provided with a chute 211 and a quenching hole 212; the wedge block 23 is installed on the chute 211 and can slide along the chute 211; the quenching hole 212 provided on the upper die base 21 is conducive to the The inner and outer surfaces of the ring gear can be quenched through the quenching hole 212 .

[0039] The lower mold assembly includes a lower template 41 and a lower mold base 42; the lower template 41 is equipped w...

Embodiment 3

[0045] A large ring gear mold press quenching device, such as figure 1 As shown, it includes slide table 1, upper mold assembly, lower mold assembly, mandrel 3 for placing ring gear, and quenching liquid assembly;

[0046] The upper die assembly includes an upper die base 21, a wedge 23 and a quenching hydraulic cover 22; the upper die base 21 and the quenching hydraulic cover 22 are installed on the slide table 1, and the upper die base 21 is located in the quenching hydraulic cover 22 ;Such as figure 2 , image 3 As shown, the upper die base 21 is provided with a chute 211 and a quenching hole 212; the wedge block 23 is installed on the chute 211 and can slide along the chute 211; the quenching hole 212 provided on the upper die base 21 is conducive to the The inner and outer surfaces of the ring gear can be quenched through the quenching hole 212 .

[0047] The lower mold assembly includes a lower template 41 and a lower mold base 42; the lower template 41 is equipped w...

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Abstract

The invention provides a die pressing quenching device of a big gear ring. The die pressing quenching device comprises a sliding table, an upper die assembly, a lower die assembly, a core shaft for placing a gear ring and a quenching liquid assembly, wherein the upper die assembly comprises an upper die seat, a wedge block and a quenching liquid pressing cover; the lower die assembly comprises a lower template and a lower die seat; the lower template is provided with an annular groove; through holes, which are distributed in the peripheral direction, are further formed in the lower template; the lower die seat is provided with an annular cavity; the annular cavity is communicated with the through holes. The quenching liquid assembly comprises a quenching liquid tank, a water pipe, a centrifugal pump and a solenoid valve; the quenching liquid tank is communicated with the annular cavity of the lower die seat through the water pipe; the water pipe is provided with the centrifugal pump and the solenoid valve. The die pressing quenching device provided by the invention has the beneficial effects that upper and lower end faces of the gear ring are tightly pressed through the upper die seat and the lower template and deformation of the end faces of the gear ring is limited; the outer circle of the gear ring is tightly pressed through the wedge block mounted on the upper die seat andthe deformation of the outer circle of the gear ring is limited, so that the middle part of the gear ring is prevented from being lumped in a quenching process, and the quenching efficiency and quenching quality of workpieces are improved.

Description

technical field [0001] The invention belongs to the technical field of press quenching, and in particular relates to a press quenching device for a large ring gear. Background technique [0002] Molding quenching, also known as pressure quenching, is to heat annular thin-walled parts (such as gears, ring gears, bearing rings, etc.) At the same time, the parts are controlled to maintain a certain size and shape, that is, enough external force is used to offset the phase transition stress of the workpiece, so that the distortion of the parts is greatly reduced, thereby reducing or canceling the subsequent processes. [0003] High-precision parts, such as automotive spiral bevel gears, automotive synchronizer ring gears and high-quality bearing rings, often produce obvious deformation when quenched in an open fuel tank (free quenching). Pressure quenching is to use professional tools to apply external force at key points of the part to strictly limit the movement of the part, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D1/673C21D9/32
CPCC21D1/673C21D9/32
Inventor 黄朝志杜功建赖宁荣钟国红朱文洋
Owner GANZHOU QUNXING ROBOT