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Belt conveyor low frequency direct drive middle-high voltage frequency convertor

A medium and high voltage frequency converter, belt conveyor technology, applied in the direction of controlling electromechanical brakes, converting AC power input to AC power output, controlling generators, etc., can solve the problem of increasing investment costs, increasing the overall volume and weight of equipment, and energy consumption. Improve and other issues, to reduce the overall volume and cost, social and economic benefits are significant, to meet the effect of smooth speed regulation

Inactive Publication Date: 2018-09-21
LUOYANG YUANCHUANG ELECTRIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The belt conveyor is usually driven by a high-speed asynchronous motor or a high-speed DC motor. In order to match the rated operating speed of the belt conveyor, it is usually equipped with a reducer; or, without adding a reducer, it is driven by a low-speed AC motor or a low-speed DC motor. The motor is directly driven; the existence of the reducer and its supporting facilities increases the overall volume and weight of the equipment, thereby increasing the investment cost including the equipment and its infrastructure, and reducing the transmission efficiency, and the energy consumption is relatively increased; the DC motor and its The structure of the speed control system is complex, the maintenance cost is high, the structure of the motor is more complex than that of the AC motor, and the energy consumption is high, so it has been restricted and phased out
At present, low-speed direct-drive belt conveyors are mainly driven by medium and low voltage synchronous machines, using three-level medium and low voltage frequency conversion technology, with a maximum voltage level of 3.3kV, which is inconsistent with the national conditions of my country's industrial field power supply voltage level, which is usually 6kV or 10kV, causing many troubled

Method used

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  • Belt conveyor low frequency direct drive middle-high voltage frequency convertor
  • Belt conveyor low frequency direct drive middle-high voltage frequency convertor
  • Belt conveyor low frequency direct drive middle-high voltage frequency convertor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Example as figure 1 Shown and combined image 3 , Figure 4 with Figure 5 , The low-frequency direct-drive medium and high-voltage frequency converter of the belt conveyor drives a separately excited low-speed synchronous machine. For example, the rated voltage of the power supply grid is 10kV, the rated power of the low-speed synchronous machine is 1000kW, the voltage is 6kV, the excitation rectifier transformer is separately provided, and the overload multiple of the rectifier transformer is 1.3 times. The low-frequency direct drive medium-high voltage frequency conversion of the belt conveyor is required The overload multiple of the converter is greater than 2.0 times, and the power factor is calculated as 1.0; Selection: The primary input voltage, rated power, and number of secondary windings of the rectifier transformer are: 10kV, 1560kVA (> 2.0*1000 / 1.3=1538kW) and 15 units (see Table 1). The two-quadrant low-frequency power unit is designed according to the low-fre...

Embodiment 2

[0040] Example two figure 2 Shown and combined image 3 , Figure 4 with Figure 5 , According to the master-slave structure, the multiple sets of low-frequency direct-drive medium and high-voltage inverters of the belt conveyor drive multiple low-speed AC motors of the same belt conveyor, one of which is the master and the others are the slaves; The host and slave respectively form a network communication system with the PLC in the conveyor control system 6. The said PLC can define the host and the slave arbitrarily and transform according to practical needs, including the realization of the emergency that allows any single machine to be offline Running, the host has a complete closed loop of speed, current and voltage and transmits the data output by the speed loop to the PLC in real time. The slave and the host share a speed loop and obtain the data output by the speed loop from the PLC in real time as the slave The given signal of torque and current of the machine.

[0041] ...

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PUM

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Abstract

The invention belongs to the high-voltage frequency convertor technology, and discloses a belt conveyor low frequency direct drive middle-high voltage frequency convertor. The provided belt conveyor low frequency direct drive middle-high voltage frequency convertor is provided with a rectifier transformer; the rectifier transformer is provided with a set of primary windings and 3*j sets of secondary windings; each set of secondary windings are in series connection with a two-quadrant low frequency power unit; the quantity of the two-quadrant low frequency power unit corresponds to the quantityof the secondary windings and is at least 3*1, and three phases of A, B and C are formed; each two-quadrant low frequency power unit is provided with a rectifying unit and a two electrical level IGBT-H type inverter bridge which are installed on the same radiator element surface; the rectifying unit is connected with the three-phase output ends of the secondary windings; the rectifying unit is adiode or a diode-silicon controlled three phase rectifier bridge; a low frequency power unit controller is communicated with a high-voltage frequency changer main control system; according to the middle-high voltage frequency convertor, a reducer and supporting facilities are cancelled, and the requirement of smooth speed regulating of a belt conveyor is met.

Description

Technical field [0001] The invention belongs to the control technology of a high-voltage frequency converter, and proposes a low-frequency direct-drive medium and high-voltage frequency converter for a belt conveyor. Background technique [0002] The belt conveyor is usually driven by a high-speed asynchronous motor or a high-speed DC motor. In order to match the rated operating speed of the belt conveyor, it is usually equipped with a reducer; or, without a reducer, a low-speed AC motor or a low-speed DC The electric motor is directly driven; the existence of the reducer and its supporting facilities increases the overall volume and weight of the equipment, thereby increasing the investment cost including the equipment and its infrastructure, and reduces the transmission efficiency and relatively increases the energy consumption; the DC motor and its The speed control system has a complex structure and high maintenance costs. The motor structure is more complex than AC motors a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02M5/458H02P21/06H02P27/12
CPCH02M5/4585H02P21/06H02P27/12
Inventor 郑孝平王金
Owner LUOYANG YUANCHUANG ELECTRIC
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