Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Processing technology of tempered glass

A kind of tempered glass and processing technology, applied in the direction of glass tempering, glass manufacturing equipment, manufacturing tools, etc., can solve the problem of unclear nickel sulfide, and achieve the effect of reducing the occurrence of self-explosion, low self-explosion rate, and safe use

Active Publication Date: 2021-05-07
四川雄港玻璃有限公司
View PDF2 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, compared with ordinary glass, tempered glass has the defect of self-explosion. The automatic explosion of tempered glass without direct mechanical external force is called self-explosion of tempered glass. There are many reasons for tempered glass self-explosion, among which the phase change of nickel sulfide crystals It is the main cause of self-explosion of tempered glass. At present, the mechanism of how nickel sulfide is mixed into tempered glass is not clear. Nickel sulfide is a crystal with two crystal phases, high-temperature phase α-NiS and low-temperature phase β-NiS, phase transition The temperature is 379 degrees Celsius. In the process of preparing tempered glass, the heating temperature is much higher than the phase transition temperature of nickel sulfide, so that all nickel sulfide is converted into the high-temperature phase α-NiS. In the subsequent rapid cooling process, the high-temperature phase α-NiS is too late Converted into low-temperature phase β-NiS, it is frozen in tempered glass. At room temperature, high-temperature phase α-NiS is in an unstable state and tends to gradually transform into low-temperature phase β-NiS. This transformation is accompanied by 2%- The volume expansion of 4% makes the tempered glass bear huge phase change tensile stress, which leads to the self-explosion of the tempered glass

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Processing technology of tempered glass

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Embodiment 1: A processing technology of tempered glass, including the following steps, step 1, heating, taking flat glass with a thickness between 5-6mm, putting it into a tempering furnace and heating it to 650°C, and keeping it at 650°C for 3min.

[0020] Step 2, cooling, take out the glass heated in step 1, irradiate the glass with gamma rays at a radiation dose rate of 3.4kGy / h, and blow air evenly on both sides of the glass to cool the glass quickly and uniformly to 250°C.

[0021] Step 3, slowly heating, take the glass cooled to 250°C in step 2, irradiate the glass with gamma rays, the radiation dose rate is 3.4kGy / h, and slowly heat the glass to 270-280°C, the heating rate is 3 ℃ / min, keep warm at 270-280℃ for 10min.

[0022] Step 4, cooling the glass in Step 3 to room temperature, which is 25±5°C, to obtain tempered glass.

Embodiment 2

[0023] Embodiment 2: A processing technology of tempered glass, including the following steps, step 1, heating, taking flat glass with a thickness between 8-15mm, putting it into a tempering furnace and heating it to 700°C, and keeping it at 700°C for 5min.

[0024] Step 2, cooling, take out the heated glass in step 1, irradiate the glass with gamma rays at a radiation dose rate of 10kGy / h, and blow air evenly on both sides of the glass to cool the glass to 220°C quickly and uniformly.

[0025] Step 3, slowly heating, take the glass cooled to 220°C in step 2, irradiate the glass with gamma rays, the radiation dose rate is 10kGy / h, and slowly heat the glass to 270-280°C, the heating rate is 5°C / min, keep warm at 270-280℃ for 15min.

[0026] Step 4, after cooling the glass in step 3 to 100°C, add it into dilute nitric acid at a temperature of 70°C and soak for 20 minutes, and the concentration of dilute nitric acid is 0.1mol / L. After soaking, take out the glass and wash it wit...

Embodiment 3

[0027] Embodiment 3: A processing technology of tempered glass, including the following steps, step 1, take flat glass, the thickness of flat glass is between 20-25mm, put it into a tempering furnace and heat it to 750°C, and keep it at 750°C for 10min .

[0028] Step 2, cooling, take out the heated glass in step 1, irradiate the glass with gamma rays at a radiation dose rate of 16.4kGy / h, and blow air evenly on both sides of the glass to cool the glass to 200°C quickly and uniformly.

[0029] Step 3, slowly heating, take the glass cooled to 200°C in step 2, irradiate the glass with gamma rays, the radiation dose rate is 16.4kGy / h, and slowly heat the glass to 270-280°C, the heating rate is 5 ℃ / min, keep warm at 270-280℃ for 25min.

[0030] Step 4, after cooling the glass in step 3 to 100°C, add it into dilute nitric acid at a temperature of 85°C and soak for 20 minutes, and the concentration of dilute nitric acid is 0.1mol / L. After soaking, take out the glass and wash it wi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
stress intensity factoraaaaaaaaaa
Login to View More

Abstract

The invention discloses a processing technology of tempered glass, which comprises the following steps: step 1, heating, taking flat glass, and heating at 650°C-750°C for 3-10min; step 2, cooling, taking out the glass, and spraying evenly on both sides of the glass Blow air to cool the glass uniformly to 200-250°C; step 3, slowly heat the glass to 270-280°C, and keep it warm for 10-25min; step 4, cool the glass in step 3 to room temperature to obtain tempered glass. The present invention has the following advantages and effects: gamma ray irradiation is used in the cooling process to promote the transformation of nickel sulfide in the glass from the high-temperature phase α-NiS to the low-temperature phase β-NiS, reducing the self-explosion of the prepared tempered glass; secondly, step 3 In the process, the glass is slowly heated to 270-280°C, and under the irradiation of gamma rays, it can further promote the transformation of nickel sulfide from the high-temperature phase α-NiS to the low-temperature phase β-NiS, further reducing the self-explosion of the tempered glass and reaching the strength High, low self-explosion rate of tempered glass, safe to use.

Description

technical field [0001] The invention relates to the technical field of glass manufacturing, in particular to a processing technology of tempered glass. Background technique [0002] Tempered glass is a kind of safety glass that forms a compressive stress layer on the surface of glass after heating-quenching method or other methods. Tempered glass has high strength and good thermal stability. Obtuse angle broken small particles are not easy to cause serious damage to the human body and improve the safety during use. Since tempered glass cannot be cut again, when preparing tempered glass, ordinary glass is first cut into the designed size, then heated to about 700 degrees Celsius near the softening point, and then rapidly and uniformly cooled to obtain tempered glass. [0003] However, compared with ordinary glass, tempered glass has the defect of self-explosion. The automatic explosion of tempered glass without direct mechanical external force is called self-explosion of tem...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C03B27/04C03B27/012
CPCC03B27/012C03B27/04
Inventor 杨加全
Owner 四川雄港玻璃有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products