Three-box modeling process for medium thin-wall frame castings

A molding process and casting technology, which is applied in the field of three-box molding process, can solve problems such as complex processes, and achieve the effects of simplifying the process, reducing the number of box turnovers, and reducing the turnover of heavy sand boxes.

Inactive Publication Date: 2018-10-09
HOHAI UNIV CHANGZHOU
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] The purpose of the present invention is to solve the deficiencies of the prior art, and provides a three-box molding process for medium-sized thin-walled frame castings, which solves the problem of multiple...

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  • Three-box modeling process for medium thin-wall frame castings
  • Three-box modeling process for medium thin-wall frame castings
  • Three-box modeling process for medium thin-wall frame castings

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Embodiment Construction

[0021] The present invention will be further described below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solution of the present invention more clearly, but not to limit the protection scope of the present invention.

[0022] The casting example adopted by the present invention is a medium-sized complex thin-walled aluminum alloy casting, and the material is ZL114A, such as figure 1 As shown, its outline size is 1150mm×1375mm×440mm, and the main wall thickness is about 30mm. The size of the upper flask is 1570mm×1520mm×165mm, the size of the middle flask is 1570mm×1520mm×192mm, and the size of the lower flask is 1570mm×1520mm×430mm.

[0023] A three-box molding process for medium-sized thin-walled frame castings of the present invention comprises the following steps:

[0024] Step 1: Lower box molding: take the plane formed by the boss of the casting and the axes of the through holes on both sides as a partin...

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Abstract

The invention provides a three-box modeling process for medium thin-wall frame castings. The process comprises the following steps: lower box modeling: lower sand box sample plates are modeled; one part of pouring systems needing embedment are placed; the lower sand box sample plates are taken out after sand loading; and two sample plates are adopted for drawing and modeling from two sides; and upper box modeling: upper sand box sample plates are modeled; paint is coated on the modeled sand boxes and sand cores; and pouring is prepared after core unloading, box closing, box pressing and box clamping. The process uses precise-positioned sample plates for modeling, so that the box overturning times and the sample taking process through box opening after modeling are reduced, meanwhile, the middle box modeling process is simplified, the number of the sand cores is reduced, in particular, the more prominent effect is achieved in a casting process of large and medium castings, and a reference process is provided for three-box modeling of the large and medium castings.

Description

technical field [0001] The invention relates to the field of sand casting, in particular to a three-box molding process for medium-sized thin-walled frame castings. Background technique [0002] Sand gravity casting is a casting method in which the mold sand with certain performance is compacted with different compactness to form a mold and a sand core, and the metal liquid is injected into the mold by gravity. It has wide applicability and short production cycle. , low price and other advantages. For medium-sized complex thin-walled frame castings, due to the complex contour structure of the castings, the internal multi-cavities, bosses, thin walls and complex curved surfaces, it is difficult to process and shape, and sand gravity casting is used for one-time molding. [0003] For medium-sized castings, the size of the sand box used is relatively large, and the weight of the sand box is heavy during molding. Sometimes, three-box molding is required according to the structu...

Claims

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Application Information

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IPC IPC(8): B22C9/02B22C9/10B22C9/22B22C1/00B22C3/00
CPCB22C9/02B22C1/00B22C3/00B22C9/103B22C9/22
Inventor 严春妍夏志单胡锦婷文波张根元
Owner HOHAI UNIV CHANGZHOU
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