Preparation method of prefabricated framework type integrally-formed composite square cabin

A composite material and integral molding technology, which is applied in the field of composite material shelters, can solve the problems of weak mechanical properties of combined joints, and achieve the effect of light weight and good mechanical properties

Inactive Publication Date: 2018-11-23
LIANYUNGANG YINGYOU HEDA MOLD MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In view of the above-mentioned problems, the present invention proposes a method for preparing a prefabricated skeleton integrally formed composite material shelter. The prepared composite material shelter has good continuity of the inner and outer skins, which overcomes the traditional metal skeleton type shelter structure and The large-slab type shelter has the disadvantages of complex structural procedures and weak mechanical properties at the combined joints, and the shelter has better airtightness, durability, and lighter weight. At the same time, through functionalization such as hard foam, it can also endow the shelter with stealth and electromagnetic shielding. And impact resistance, etc., to better meet the high-performance requirements of military and civilian dual-use command systems, communications, medical care, logistics support and other fields

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A method for preparing a prefabricated skeleton type integrally formed composite shelter, comprising the following steps:

[0027] (1) Lay the outer skin of carbon fiber prepreg in the combined mold. According to the design thickness of 2mm and electromagnetic shielding performance requirements, the parameters of laying prepreg are: specification FAW100, glue content RC40%, single-sided glue weight 35g / m 2 , the laying angle of carbon fiber prepreg is 0°, ±45°, 90°, and the number of laying layers is 20 layers;

[0028] (2) Use prefabricated carbon fiber parts to build a skeleton system, and apply a one-component epoxy structural adhesive to the connecting parts of the skeleton, and wait for use after applying the adhesive;

[0029] (3) Put the skeleton system in step (2) into the outer skin of step (1), and put 5mm thick polyurethane rigid foam in the middle interval of the skeleton system to fill, and form with the inner and outer skins sandwich structure;

[0030] ...

Embodiment 2

[0034] A method for preparing a prefabricated skeleton type integrally formed composite shelter, comprising the following steps:

[0035] (1) Lay the outer skin of glass fiber prepreg in the composite mold. According to the design thickness of 2mm and electromagnetic shielding performance requirements, the parameters of laying prepreg are: specification FAW100, glue content RC40%, single-sided glue weight 35g / m 2 , the laying angle of glass fiber prepreg is 0°, ±45°, 90°, and the number of laying layers is 20;

[0036] (2) Use prefabricated carbon fiber parts to build a skeleton system, and apply a one-component epoxy structural adhesive to the connecting parts of the skeleton, and wait for use after applying the adhesive;

[0037] (3) Put the skeleton system in step (2) into the outer skin of step (1), and put 5mm thick polyurethane rigid foam in the middle interval of the skeleton system to fill, and form with the inner and outer skins sandwich structure;

[0038] (4) Lay ...

Embodiment 3

[0042] A method for preparing a prefabricated skeleton type integrally formed composite shelter, comprising the following steps:

[0043] (1) Lay the outer skin of basalt fiber prepreg in the composite mold. According to the design thickness of 2mm and electromagnetic shielding performance requirements, the parameters of laying prepreg are: specification FAW100, glue content RC40%, single-sided glue weight 35g / m 2 , the laying angle of basalt fiber prepreg is 0°, ±45°, 90°, and the number of laying layers is 20 layers;

[0044] (2) Use prefabricated carbon fiber parts to build a skeleton system, and apply a one-component epoxy structural adhesive to the connecting parts of the skeleton, and wait for use after applying the adhesive;

[0045](3) Put the skeleton system in step (2) into the outer skin of step (1), and put 5mm thick polyurethane rigid foam in the middle interval of the skeleton system to fill, and form with the inner and outer skins sandwich structure;

[0046] ...

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PUM

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Abstract

The invention provides a preparation method of a prefabricated framework type integrally-formed composite square cabin. The preparation method includes the following steps that a square cabin framework system is prepared from prefabricated carbon fiber parts, prepreg is adopted as a square cabin skin material, rigid foams are adopted as a filling material, and under the assistance of a combined die, in a vacuum bag pressing manner, the composite square cabin is prepared at a certain temperature through integral forming. The continuity of inner skin and outer skin of the square cabin is good, the defects that a traditional metal framework type square cabin structure and a large plate type square cabin structure are complex in procedure, and the mechanical performance of combined joints is weak are overcome, and the square cabin is better in sealing performance and durability and lighter; and meanwhile, through the rigid foam and other functionalization, the square cabin can be embodiedwith the beneficial effects of being invisible, having shielding electromagnetism, being resistant to impact and the like, and the high-performance requirements in the fields such as military and civilian dual-use commanding systems, communication, medical treatment and logistical support are better met.

Description

technical field [0001] The invention relates to the technical field of composite material shelters, in particular to a method for preparing a prefabricated skeleton integrally formed composite material shelter. Background technique [0002] Traditional metal frame shelters or large slab shelters have complicated structural procedures, weak mechanical properties at combined joints, and are relatively weak in terms of airtightness and durability; and the existing shelters are not well functional. Relatively weak, such as stealth, electromagnetic shielding and impact resistance, etc., limit the application fields of the shelter. There is an urgent need in the market for lighter weight and better mechanical properties, which can better meet the high-performance requirements of military and civilian dual-use command systems, communications, medical care, and logistics support. Contents of the invention [0003] In view of the above-mentioned problems, the present invention pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/34
CPCB29C70/342
Inventor 尚武林吕严杨威孙洋洲邵士立封亚欧王泽平
Owner LIANYUNGANG YINGYOU HEDA MOLD MFG
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