Automatic positioning of the flange hole of the arch breaker shell and intelligent welding equipment for the flange
A technology for welding equipment and shell flanges is applied in the field of automatic positioning of flange holes of an arch breaker shell and intelligent welding equipment for flanges, which can solve the problems of low work efficiency, high labor intensity and high cost, and prevent deformation. , save time, reduce the effect of collision
Active Publication Date: 2020-04-24
烟台兴隆压力容器制造有限公司
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Problems solved by technology
At present, in the process of processing, the large flange and the small flange are inserted manually, and then full welding is performed after manual spot welding. The work efficiency is too low, the labor intensity is too high, the requirements for workers' skills are too high, and the overall cost is relatively high.
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[0058] Example: see Figure 1 to Figure 14 .
[0059] An automatic positioning of the flange hole of the shell of the arch breaker and intelligent flange welding equipment, including a V-shaped idler roller 2, a lifting assembly 3, a travel switch assembly 4, a pressing assembly 5, a sensor assembly 6, and a hydraulic chuck assembly 7 , frame 82, quick-rising hydraulic cylinder 91 and slow-rising hydraulic cylinder 92;
[0060] The V-shaped idler 2 includes an idler bracket 22 and two inclined electric idlers 21; the fixed shafts of the two inclined electric idlers 21 are respectively fixedly connected with the idler brackets 22, and the two inclined electric idlers 21 are placed obliquely. The position of one end close to each other of the inclined electric idlers 21 is lower, and the position of the other end away from each other is higher. The left and right inclined electric idlers 21 form a "V" shape; multiple V-shaped idlers 2 are arranged in a horizontal plane On the ...
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The invention belongs to the technical field of arch breaker production equipment and relates to arch breaker shell flange hole automated locating and flange intelligentized welding equipment. By means of V-shaped carrier rollers, capsule-shaped shells or arch breaker shells are conveyed in the front-back direction on a production line. By means of a travel switch, the approximate longitudinal positions of the capsule-shaped shells are determined. By means of a slowly-ascending hydraulic cylinder and a rapidly-ascending hydraulic cylinder, the capsule-shaped shells are lifted to high positions. Flat electric carrier rollers drive the capsule-shaped shells to rotate. By means of three sensors, the orientation of a large hole or a small hole is detected. By means of a hydraulic chuck, the large hole or the small hole is precisely located. The capsule-shaped shells are tightly pressed through an arc-shaped pressing plate. A carrying robot inserts a large flange or a small flange into thecorresponding hole, and welding is conducted through a welding robot. The arch breaker shell flange hole automated locating and flange intelligentized welding equipment has the beneficial effects thatproduction-line, automated and intelligentized production can be achieved; the manual work intensity is lowered; the requirement for worker skills is low; work efficiency is improved; the manufacturing cost is lowered; and product manufacturing precision is improved.
Description
technical field [0001] The invention belongs to the technical field of arch breaker manufacturing equipment, and relates to a fixture for welding the shell of an arch breaker, in particular to equipment for automatic positioning of flange holes of the shell of an arch breaker and intelligent flange welding. Background technique [0002] In the production systems of various industries, storage bins are widely used. Affected by various factors, the materials in the storage bins are sometimes compacted and bonded into arches, which prevents the materials from being discharged smoothly from the bin mouth and affects production. At present, compressed air arch breaking is widely used. Because of its convenient use and no pollution, it can be used for arch breaking and dredging of various loose or massive materials such as coal, cement, grain, ore, sand, plastic powder, and sundries. With the development of our country's society and the prosperity of the economy, the demand for ar...
Claims
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IPC IPC(8): B23K37/04
CPCB23K37/0443
Inventor 不公告发明人
Owner 烟台兴隆压力容器制造有限公司