Integrated ceramic tile easy to lay and production method of integrated ceramic tile easy to lay

A production method and an integrated technology, applied in the field of tiles, can solve the problems of not being able to produce ultra-thin structure composite tiles, not publicly using He Gong's production process, and poor adhesion firmness, etc., to achieve simple structure, not easy to break, and fast production speed Effect

Pending Publication Date: 2018-12-18
郑素梅
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The tile layer and other material layers need to be pasted and fixed by glue, the paste is not firm enough, and it is easy to delaminate
Very expensive if specially developed special glues are used
[0005] 2. In the process of pasting each material layer of composite tiles, each material layer needs to be kept under pressure for at least 10 hours, and the production efficiency is low
[0006] 3. The selected tile layer must have sufficient thickness. If the thickness of the tile layer is too small, it is easy to crush the tile during the pressure holding process. Therefore, the composite tiles pasted by glue cannot produce ultra-thin composite tiles.
[0007] The prior art does not disclose the use of He Gong's production process to produce composite tiles, so it is necessary to improve

Method used

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  • Integrated ceramic tile easy to lay and production method of integrated ceramic tile easy to lay
  • Integrated ceramic tile easy to lay and production method of integrated ceramic tile easy to lay
  • Integrated ceramic tile easy to lay and production method of integrated ceramic tile easy to lay

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0079] Production method of integrated easy-to-lay ceramic tiles, Figures 1 to 4 shown, including the following steps,

[0080] In the forming step of the ceramic tile main body layer, the ceramic tile main body mud embryo 11 is made first, and a plurality of slot holes 25 with different orientations are formed on the bottom surface of the ceramic tile main body mud embryo 11, and the ceramic tile main body mud embryo 11 is sintered to form the ceramic tile main body layer 1. The bottom surface of the main body layer 1 is formed with a plurality of slots 25, so that the slots 25 have different orientations or the mouth of the slots 25 has a narrowing portion 27 that shrinks; specifically,

[0081] First make the main embryo of the tile,

[0082] Put the ceramic tile main embryo into the sizing chamber of the lower mold of the slot forming mold 7 to carry out extrusion and sizing, and simultaneously pass the slot forming rod 71 installed on the upper mold of the slot forming ...

Embodiment 2

[0103] Production method of integrated easy-to-lay ceramic tiles, Figure 5 As shown, the main steps of this embodiment, the used slot forming die 7 and forming die 8 are respectively the same as those of Embodiment 1, and the similarities will not be repeated here. The difference is that the following steps are included,

[0104] The forming steps of the ceramic tile main layer are the same as those in Embodiment 1.

[0105] The in-mold molding step is the same as that of Embodiment 1.

[0106] The in-mold secondary molding step is to at least integrally form the elastic balance cushion layer 5, the mute cushion layer 4 or the plastic sheet layer 6 on the bottom surface of the plastic substrate layer 2 through the in-mold secondary molding process; the ceramic tile main layer 1 is made of porcelain Tile base material made of quality or stone; the mute cushion layer 4 is made of PVC mute cushion layer 4, EVA mute cushion layer 4 or IXPE mute cushion layer 4, and the bottom su...

Embodiment 3

[0121] An in-mold one-piece easy-to-pave ceramic tile, Figures 6 to 8 As shown, including the ceramic tile main layer 11, a plastic substrate layer 22 is integrally formed on the bottom surface of the ceramic tile main layer 11 through an in-mold molding process. The ceramic tile main layer 11 is made of porcelain or stone. The plastic substrate Layer 22 is a substrate layer formed by selecting natural rubber, synthetic rubber, plastic, stone-plastic composite material or wood-plastic composite material.

[0122] The edge of the plastic substrate layer 22 is directly formed with the groove and tenon structure 2121 during the in-mold molding process. The tenon-and-groove structure 2121 selects a card groove or a tenon that is clamped up and down, and two adjacent one-piece easy-to-pave ceramic tiles are spliced ​​or clamped up and down through the tenon-and-groove structure 2121, so as to realize rapid laying and one-piece easy-to-pave ceramic tiles.

[0123] The sides of the...

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Abstract

The invention discloses a production method of an integrated ceramic tile easy to lay. A plurality of slotted holes with different directions are formed in the bottom face of a ceramic tile body mud blank, the ceramic tile body mud blank is sintered and formed, and a ceramic tile body layer is obtained; the ceramic tile body layer is placed in a cavity of a lower die of a forming die, the integrated ceramic tile easy to lay is obtained through die interior forming, an integrally-formed plastic base material layer is combined to the bottom face of the ceramic tile body layer of the integrated ceramic tile easy to lay, and a chase mortise structure is integrally formed on the periphery of the plastic base material layer; surrounding edges are integrally formed on the periphery of the top face of the plastic base material layer, the surrounding edges wrap the side face of the periphery of the ceramic tile body layer, the surrounding edges on the periphery of the plastic base material layer are connected into a whole, and the ceramic tile body layer and the plastic base material layer are firmly combined; and production is easy, the production speed is high, the production cost is low,and the size error of the ceramic tile body layer can be eliminated through the surrounding edges in the die interior forming technology; and through the die interior forming technology, the requirement for the size precision of the ceramic tile body layer is lowered through the die interior forming technology, the ceramic tile body layer can be effectively protected through the surrounding edges, and heat expansion and cold shrinkage between the ceramic tile body layer and the plastic base material layer can be balanced through the surrounding edges.

Description

technical field [0001] The invention relates to the technical field of ceramic tiles, in particular to an integrated easy-to-pave ceramic tile which does not need to be glued and pressed and processed, and a production method thereof. Background technique [0002] In the prior art, ceramic tiles have many advantages. Most of the ground is paved and pasted with ceramic tiles during decoration. Because the ground is uneven, the level of the ground is poor. In order to make the tiles more smooth after paving, the level of The surface is high. Before laying tiles, it is necessary to bury cement sand on the ground, and then push the cement sand flat, and then the tiles can be laid. When laying tiles, it is necessary to coat the back of the tiles first. Cover a cement slurry layer, and then lay the tiles on the cement sand. The tiles need to be hammered and tapped to make the surface of each tile basically even. Professional tile layers are required to complete the tile laying jo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B3/26
CPCB28B3/26
Inventor 郑素梅戴东锡
Owner 郑素梅
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