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Magnesium alloy implant material with nanocrystalline zinc coating on surface and preparation method thereof

A technology for implant materials and magnesium alloys, which is applied in the field of magnesium alloy implant materials with nanocrystalline zinc coating on the surface and its preparation, can solve the problems of corrosion resistance that have not been reported yet, and achieve moderate electrical conductivity and lower corrosion potential , Improve the effect of corrosion resistance

Active Publication Date: 2019-11-19
JINAN UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Electrodeposited nanocrystalline zinc coating is a new surface modification technology developed in recent years that is expected to replace the traditional electrodeposition zinc process. However, the research on electrodeposited nanocrystalline zinc coating on the surface of magnesium alloy and its corrosion resistance has not been reported yet.

Method used

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  • Magnesium alloy implant material with nanocrystalline zinc coating on surface and preparation method thereof
  • Magnesium alloy implant material with nanocrystalline zinc coating on surface and preparation method thereof
  • Magnesium alloy implant material with nanocrystalline zinc coating on surface and preparation method thereof

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Experimental program
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Embodiment 1

[0043] Nano zinc electroplating process concrete operation steps of the present invention are as follows:

[0044] 1. The magnesium alloy to be plated with a size of 2.5cm×2.5cm was ultrasonically cleaned in acetone solution for 8 minutes, and then rinsed with deionized water. The surface morphology of the magnesium alloy after pretreatment was as follows: figure 1 as shown in (a);

[0045] 2. Use oxalic acid (15g / L) to derust the substrate for 1min at room temperature, and then rinse with deionized water;

[0046] 3. Prepare zinc pre-plating solution according to zinc sulfate 35g / L, sodium pyrophosphate 145g / L and sodium fluoride 10g / L, the solvent is deionized water, and the pH is adjusted to 9-11 by sodium hydroxide;

[0047] The zinc pre-plating solution contains zinc sulfate, sodium pyrophosphate and sodium fluoride, which can effectively inhibit the effect of magnesium on Zn 2+ The replacement effect of the magnesium alloy forms a layer of zinc transition layer with a ...

Embodiment 2

[0055] In steps 5 and 6 of this embodiment, the first electroplating and the second electroplating adopt high-frequency forward pulse current instead of constant current, and the specific process parameters are: the power-on time of the first electroplating and the second electroplating is 0.2ms, The power-off time is 0.8ms, the pulse frequency is 1000Hz, the pulse duty cycle is 20%, and the average current density is 3A / dm 2 , the first electroplating time is 10min, and the second electroplating time is 60min; other steps and conditions refer to Example 1. The surface morphology of the prepared nanocrystalline zinc coating, such as Figure 4 As shown in b and e, compared to DC electrodeposited nanocrystalline zinc coating ( Figure 4 The crystal grains in a and d) are smaller and the surface is smoother, which is more conducive to resisting the corrosion of the body fluid environment.

Embodiment 3

[0057] In steps 5 and 6 of this embodiment, the first electroplating and the second electroplating adopt high-frequency bidirectional pulse current instead of constant current. The power time is 0.8ms, the pulse frequency is 1000Hz, the pulse duty cycle is 20%, and the forward average current density is 3A / dm 2 , the reverse average current density is 0.3A / dm 2 , the positive pulse duty cycle is 100ms, the reverse pulse duty cycle is 10ms, the first electroplating time is 10min, and the second electroplating time is 60min; other steps and conditions refer to embodiment 1. The surface morphology of the prepared nanocrystalline zinc coating, such as Figure 4 As shown in c and f, compared with the high-frequency positive pulse electrodeposited nanocrystalline zinc coating ( Figure 4 In b and e), the grain size is not further refined, but its surface is smoother, which is also conducive to improving the resistance to body fluid corrosion. According to the demand for the servic...

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Abstract

The invention discloses a magnesium alloy implant material with the surface coated with a nanocrystalline zinc plating and a preparation method thereof. The material comprises a magnesium alloy implant material matrix, a coarse-grained zinc pre-plated layer which covers the magnesium alloy implant material body and has the grain size being 1-10 microns and the thickness being 1-10 microns and a nanocrystalline zinc plating layer which covers the coarse-grained zinc pre-plated layer and has the crystal grain size being 30-100 nm and the thickness being 10-100 microns. The preparation method comprises the following steps that the magnesium alloy implant material matrix is added into a zinc pre-plated solution for first electroplating treatment, is washed with water, then is directly added into a nano-zinc electroplating solution for second electroplating treatment, and then is washed with water. The material prepared by the method contains nano zinc, has good biocompatibility, and is lowin cost, simple in operation and easy to produce in mass; and the nanocrystalline zinc plating can also be biodegraded, and therefore control over the service time of magnesium alloy implant materialcan be achieved by designing the grain size and thickness of the material .

Description

technical field [0001] The invention belongs to the technical field of surface engineering and surface treatment, and in particular relates to a magnesium alloy implant material covered with a nanocrystalline zinc coating on the surface and a preparation method thereof. Background technique [0002] With the acceleration of the aging process of the population and the improvement of the quality of life of patients after recovery, medical magnesium alloys have attracted widespread attention as excellent materials for the enhancement, repair and replacement of human diseased bone tissue. This is mainly due to its excellent biocompatibility, mechanical strength and easy processing. However, the chemical properties of magnesium are extremely active, and the electrode potential of magnesium is -2.36V (relative to saturated calomel electrode), which determines that magnesium alloys will corrode in inorganic acids, organic acids and neutral media. The pH value of the human body is ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25D3/22C25D5/10C25D5/18C25D5/42
CPCC25D3/22C25D5/10C25D5/18C25D5/42
Inventor 李庆阳涂小慧李卫
Owner JINAN UNIVERSITY