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Laser cleaning device of small-caliber inner tube

A laser cleaning and small-diameter technology, which is applied in laser welding equipment, cleaning methods and tools, manufacturing tools, etc., can solve the problems that the derusting head is easily polluted by dust, cannot be derusted by pipelines, and the size of the laser derusting head is large. , to achieve the effect of protecting dust pollution, improving utilization rate and simplifying laser output module

Inactive Publication Date: 2019-01-11
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Laser cleaning is a new type of cleaning method, which is environmentally friendly and can effectively remove the rust layer attached to the surface of the steel pipe. However, due to the large size of the traditional laser rust removal head, it is usually impossible to remove rust on pipes with a diameter of less than 30cm
The Chinese invention patent application with the application number 201410421688.0 discloses a ring-shaped laser belt descaling machine. The laser belt descaling machine shapes the laser beam into a ring shape through optical components, thereby realizing the cleaning of the pipe wall. Since laser cleaning requires 10 6 GW / cm 2 For the above power density, the pulse width needs to exceed 100ns, so the power of the laser to achieve this kind of strip cleaning needs to be as high as tens of thousands of watts. Currently, there is no such pulse laser on the market. In addition, the rust removal head of this patent is also vulnerable to dust. pollution

Method used

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  • Laser cleaning device of small-caliber inner tube

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] In this example, the inner diameter of the small-diameter steel pipe 8 is 30 cm, and the thickness of the rust layer is 20 μm; the laser is a fiber-optic pulse laser, the single pulse energy of the laser is 1 mJ, and the frequency is 100 KHZ, and the pulse width of the pulsed laser beam 1 emitted is 100 ns. The focal length of 2 is 30cm, the distance between the center of focusing lens 2 and the center of reflector 3 is 12.7cm, the value of included angle α between the normal line of reflector 3 and the main axis of motor 7 is 60°, pulsed laser beam 1 passes through After focusing by the focusing lens 2 and reflecting by the mirror 3, the diameter of the spot is 50 μm when it reaches the inner wall of the small-diameter steel pipe 8 . The specific implementation steps are as follows:

[0018] Inject compressed air into the air nozzle 9 with a pressure of 4MPa; the motor 7 rotates at a speed of 900r / min; the laser is turned on; the small-diameter steel pipe 8 is fed at a...

Embodiment 2

[0020] In this example, the inner diameter of the small-diameter steel pipe 8 is 10 cm, and the thickness of the rust layer is 15 μm; the laser is a fiber pulse laser, the single pulse energy of the laser is 1 mJ, and the frequency is 100 KHZ, and the pulse width of the pulsed laser beam 1 emitted is 100 ns. The focal length of 2 is 30cm, the distance between the center of focusing lens 2 and the center of reflector 3 is 24.7cm, the value of angle α between the normal line of reflector 3 and the main axis of motor 7 is 70 °, pulsed laser beam 1 passes through After focusing by the focusing lens 2 and reflecting by the mirror 3, the diameter of the spot is 50 μm when it reaches the inner wall of the small-diameter steel pipe 8 . The specific implementation steps are as follows:

[0021] Inject compressed air into the air nozzle 9 with a pressure of 4MPa; the motor 7 rotates at a speed of 1800r / min; the laser is turned on; the small-diameter steel pipe 8 is fed at a speed of 9cm...

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PUM

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Abstract

The invention relates to the field of surface treatment, in particular to a laser cleaning device of a small-caliber inner tube. The laser cleaning device is composed of a focusing lens, a reflector,a glass shield, a rear protection sleeve, a front protection sleeve, an electromotor and an air nozzle. According to the laser cleaning device, after a laser beam passes through the focusing lens, thelaser beam arrives at the reflector before being focused, then the laser beam passes through a light-transmitting window and a cleaning port to reach the inner wall of the small-caliber steel tube, and the motor drives the reflector to rotate; the feeding direction of the steel tube is opposite to the direction of the unfocused laser beam; the axis of the laser beam coincides with the central axis of the small-caliber steel tube; compressed air is introduced into the air nozzle, the compressed air is discharged from the cleaning port, and the discharge direction of the compressed air from thecleaning port is the same as the reflection direction of the laser beam after the laser beam is reflected through the reflector; and due to the adoption of a laser device, an optical isolator does not need to be installed, so that a laser output module is greatly simplified, and miniaturization of a cleaning head is facilitated.

Description

technical field [0001] The invention relates to the field of surface treatment, in particular to a device for laser cleaning small-diameter inner tubes. Background technique [0002] The inner wall of the steel pipe usually needs to be derusted, and the derusting of the inner wall of the small-diameter steel pipe is currently a difficult problem. Laser cleaning is a new type of cleaning method, which is environmentally friendly and can effectively remove the rust layer attached to the surface of the steel pipe. However, due to the large size of the traditional laser rust removal head, it is usually impossible to remove rust on pipes with a diameter of less than 30cm. The Chinese invention patent application with the application number 201410421688.0 discloses a ring-shaped laser belt descaling machine. The laser belt descaling machine shapes the laser beam into a ring shape through optical components, thereby realizing the cleaning of the pipe wall. Since laser cleaning requ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/36B23K26/70B08B7/00
CPCB08B7/00B08B7/0042B23K26/36B23K26/70B23K26/702
Inventor 戴峰泽霍坤
Owner JIANGSU UNIV
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