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On-site metallographic replica method

An on-site, methyl violet technology, applied in instruments, measuring devices, scientific instruments, etc., can solve the problems of damaged AC paper, affecting the use of AC paper, and the tight fit between AC paper and the detection surface, etc., and achieves the effect of convenient operation

Inactive Publication Date: 2019-01-11
XIAN THERMAL POWER RES INST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1) Acetone is highly flammable and volatile, and cannot be carried by public transportation, and acetone is a precursor dangerous chemical. It needs to be approved and filed at the local public security bureau when purchasing. The purchase process is relatively long, and it is difficult to supply on-site use in time. Generally difficult to provide;
[0005] 2) The replicating process needs to use tweezers to hold the AC paper and paste it on the surface of the workpiece quickly. This time interval is very small, because acetone is very volatile, and the action is a bit slow, which will lead to replicating failure or the film and the detection surface are not tightly bonded. Appears metallographic structure illusion;
[0006] 3) Gently pressing the AC paper with your fingers requires very high finger strength. Excessive force will cause damage to the AC paper, and small force will cause the AC paper to not fit tightly with the detection surface, which requires high technical requirements for the operator;
[0007] 4) The use of AC paper will be affected when the environment is humid, dusty or squeezed during the carrying process

Method used

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Examples

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Effect test

Embodiment 1

[0039] The metallographic production of the metallographic sample of the rear screen superheater tube of a power plant boiler made of 12Cr1MoV and the specification of Φ54×9mm was carried out. The operating time was about 192,000 hours. The specific process was as follows:

[0040] 1) Weigh acetone, methyl violet, cellulose acetate and triphenyl phosphate, then stir and mix the acetone, methyl violet, cellulose acetate and triphenyl phosphate to obtain a mixed solution, wherein acetone, methyl violet, The ratio of cellulose acetate and triphenyl phosphate is 500mL: 0.5~2g: 10~40g: 5~15g;

[0041] 2) Grinding, polishing and etching the area to be tested. Specifically, use #120, #240, #400, #600, #1000 sandpaper to polish in sequence, and then use 10 μm and 5 μm polishing paste to polish respectively, and then use 4 % nitric acid alcohol solution for etching;

[0042] 3) Apply the mixed solution obtained in step 1) to the area to be detected, dry to form a film, then remove the...

Embodiment 3

[0053] The metallographic production of a metallographic sample of a high-temperature superheater tube with a material of TP304H and a specification of Φ54×9mm in a power station boiler was carried out. The operating time was about 192,000 hours. The specific processing process was as follows:

[0054] 1) Weigh acetone, methyl violet, cellulose acetate and triphenyl phosphate, then stir and mix the acetone, methyl violet, cellulose acetate and triphenyl phosphate to obtain a mixed solution, wherein acetone, methyl violet, The ratio of cellulose acetate and triphenyl phosphate is 500mL: 0.5~2g: 10~40g: 5~15g;

[0055]2) Grinding, polishing and etching the area to be tested. Specifically, use #120, #240, #400, #600, #1000 sandpaper for grinding, and then polish with 10 μm and 5 μm polishing paste respectively, and then use Kai Lynn reagent for etching;

[0056] 3) Apply the mixed solution obtained in step 1) to the area to be detected, dry to form a film, then remove the film, ...

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PUM

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Abstract

The invention discloses an on-site metallographic replica method. The on-site metallographic replica method comprises the following steps that (1) acetone, methyl violet, cellulose acetate and triphenyl phosphate are weighed, and then the acetone, the methyl violet, the cellulose acetate and the triphenyl phosphate are stirred and mixed to obtain a mixed solution, wherein the ratio of the acetoneto the methyl violet to the cellulose acetate to the triphenyl phosphate is 500mL:(0.5-2g):(10-40g):(5-15g); (2) grinding, polishing and etching are performed on an area to be inspected; and (3) the mixed solution obtained in the step (1) is applied to the area to be inspected, drying and film forming are performed, then a film is removed, then the film is bonded to a glass slide, wherein the surface, being in contact with the area to be inspected, on the film faces upward, and finally the film is observed by placing under a metallographic microscope to complete the on-site metallographic replica. The on-site metallographic replica method can avoid the use of AC paper and has a lower liquid using amount.

Description

technical field [0001] The invention belongs to the field of on-site metallographic replica technology, and relates to an on-site metallographic replica method. Background technique [0002] At present, the traditional on-site replica method is to drop one or two drops of acetone on the prepared test surface, clamp the AC paper with tweezers and stick it on the test surface quickly, and apply appropriate pressure with fingers to make the gap between the test surface and the AC paper No bubbles, no gaps, tight fit. [0003] The traditional on-site lamination method mainly has the following problems: [0004] 1) Acetone is highly flammable and volatile, and cannot be carried by public transportation, and acetone is a precursor dangerous chemical. It needs to be approved and filed at the local public security bureau when purchasing. generally difficult to provide; [0005] 2) During the replication process, the AC paper needs to be held by tweezers and quickly pasted on the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/84G01N1/32
CPCG01N1/32G01N21/84
Inventor 林琳侯淑芳殷尊张红军李生文
Owner XIAN THERMAL POWER RES INST CO LTD
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