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Complete set of thermodynamic calculation method suitable for Claus oven

A thermal calculation and a complete set of technologies, applied in chemical instruments and methods, sulfur preparation/purification, chemical process analysis/design, etc., can solve problems such as difficult to obtain design solutions, difficult to predetermine appropriate size and thermal parameters, and no thermal balance , to achieve the effect of convenient modification and application

Active Publication Date: 2019-02-01
CHINA PETROLEUM & CHEM CORP +1
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Problems solved by technology

[0004] In previous studies, there was no set of thermodynamic calculation methods especially suitable for Claus furnaces, and there were no corresponding heat balance, heat convection, and heat radiation models, which made it difficult to design Claus burners and their operating parameters. Predetermining suitable dimensions and thermal parameters makes it difficult to obtain an optimal design solution

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  • Complete set of thermodynamic calculation method suitable for Claus oven
  • Complete set of thermodynamic calculation method suitable for Claus oven
  • Complete set of thermodynamic calculation method suitable for Claus oven

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Embodiment Construction

[0031] The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

[0032] Such as figure 1 Shown is the physical model of the thermal calculation of the Claus furnace, including all the calculation content. In this embodiment, a complete set of thermal calculation method suitable for the Claus furnace includes the following steps:

[0033] Step 1: First, calculate the thermophysical properties of the Claus furnace fuel. The fuel of the Claus furnace mainly includes gas and acid gas. The combustion of gas plays the role of furnace preheating, and the subsequent working conditions are mainly acid gas. Combustion; based on the assumption of complete reaction of acid gas, analysis of acid gas composition (mol%): H 2 O accounted for 6.96%, CO 2 41.58%, COS 0.01%, H 2 S accounted for 58.68%, CH 4 0.22%, CH 4 S accounts for 0.01%. Among them, methanol sulfur and hydroxyl sulfur are small in content, an...

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Abstract

The invention discloses a complete set of thermodynamic calculation method suitable for a Claus oven. The method comprises the steps: firstly, thermophysical properties of a fuel are calculated by polynomial fitting, and the function relationship between the temperature of multi-component gas and the thermophysical properties is obtained; then, the acid gas consumption amount B is calculated by anoverall thermal equilibrium model; next, heat exchange structures are analyzed, and a simplified calculation model of the heat exchange surface structures is established for calculating the area H ofthe heat exchange surface; then the total heat exchange coefficient K is calculated through the convection current heat exchange coefficient and the radiation heat exchange coefficient of a flue gasside; the heat exchange quantity Qc=KH[delta]t / B of each heat exchange surface is calculated; and finally, the total thermal equilibrium calibration model is established, wherein the total heat absorption quantity Q=Qs+Q1+Q2+Q3-Q4+Q5-Q6+Q7, Qs is the combustion hearth heat dispersion quantity, Q1 and Q2 are first-section and second-section heat exchange quantities of a waste heat boiler, Q3, Q5 and Q7 are heat exchange quantities of first-level, second-level and last-level sulfur condensers, and Q4 and Q6 are heat exchange quantities of first-level and second-level hydrogenation feed reactors;and the equilibrium error is 100(Qr[eta] / 100-Q) / Qr, wherein Qr is the combustion heat quantity of the fuel in the hearth, and [eta] is the boiler efficiency.

Description

technical field [0001] The invention belongs to the field of chemical heat calculation, and in particular relates to a heat calculation method suitable for a Claus furnace. Background technique [0002] The Claus furnace adopts the Claus method for sulfur recovery. The sulfur recovery process consists of the acid gas from the deacidification and steaming amine process. After pressure adjustment, the hydrogen sulfide is extracted from the series of devices in the process, and the ammonia and cyanide are simultaneously extracted. Hydrogen catalytic decomposition. Hydrogen sulfide is first converted in the Claus furnace, about 1 / 3 of hydrogen sulfide and air are burned to form sulfur dioxide, and then the generated sulfur dioxide reacts with hydrogen sulfide, and about 2 / 3 of hydrogen sulfide reacts to form sulfur. Then, the combusted gas is cooled by heat exchange equipment at all levels, and the sulfur in the recovered gas is condensed and recovered in the liquid sulfur pool...

Claims

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Application Information

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IPC IPC(8): G16C20/10C01B17/04
CPCC01B17/0404Y02P20/129
Inventor 田芳勇张立胜古小红尹琦岭朱军周屈兰李娜香志康黄山
Owner CHINA PETROLEUM & CHEM CORP
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