T-shaped double arc welding backing process for medium-thickness plate

A thick plate and process technology, which is applied in the field of T-shaped double-arc welding backing process for medium and thick plates, can solve the problems of low work efficiency, high cost, poor construction environment, etc., and achieve the effect of reducing production costs and improving welding quality

Active Publication Date: 2019-02-12
CHANGJIANG & JINGGONG STEEL STRUCTURE GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For this type of weld, most domestic steel structure manufacturers adopt the construction technology of reverse gouging and root removal method, which has low work efficiency, high cost and poor construction environment.

Method used

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  • T-shaped double arc welding backing process for medium-thickness plate
  • T-shaped double arc welding backing process for medium-thickness plate
  • T-shaped double arc welding backing process for medium-thickness plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] (1) H steel web blanking, groove allowance 3mm-5mm, double-sided K-shaped groove for full penetration welds with H steel web greater than 16mm, groove width 16mm-18mm, no groove left For blunt edges, leave a gap of 4mm-6mm, and use backing plates of uniform thickness for components of the same batch.

[0035] (2) Impurities such as cut slag, scale, rust and other impurities within 50mm on both sides of the K-shaped groove position of the H steel web and the full penetration weld position in the middle of the flange are polished clean and have a metallic color.

[0036] (3) When the polished H steel web is welded with double-arc bottoming, the gap of the full penetration weld is 4.5mm immediately, and a 5mm backing plate is used to control the gap every 500mm-600mm, and the positioning welding point is at The location within 10mm of the backing plate, the spacing of the tack welding is consistent with the spacing of the backing plate, the interval is 500mm-600mm, and the...

Embodiment 2

[0045] (1) H steel web blanking, groove allowance 3mm-5mm, double-sided K-shaped groove for full penetration welds with H steel web greater than 16mm, groove width 16mm-18mm, no groove left For blunt edges, leave a gap of 4mm-6mm, and use backing plates of uniform thickness for components of the same batch.

[0046](2) Impurities such as cut slag, scale, rust and other impurities within 50mm on both sides of the K-shaped groove position of the H steel web and the full penetration weld position in the middle of the flange are polished clean and have a metallic color.

[0047] (3) When the polished H steel web is subjected to double-arc bottoming welding, a gap of 5mm is left when the full penetration weld is assembled, and a 5mm backing plate is used to control the gap every 500mm-600mm, and the positioning solder joints are placed on the backing The position within 10mm of the plate, the spacing of the tack welding is consistent with the spacing of the backing plate, the inter...

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PUM

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Abstract

The invention discloses a T-shaped double arc welding backing process for a medium-thickness plate. The T-shaped double arc welding backing process comprises the following steps of (1) the blanking ofan H-shaped steel web is performed, negative 3 mm to negative 5 mm remains, a double-sided K-shaped groove is formed in a full penetration weld, which is greater than 16 mm, of the H-shaped steel web, the groove width is 16 mm to 18 mm, no root face is left in the groove, and the clearance of 4 mm to 6 mm is left; (2) oxide skin, iron rust and other impurities existing within a range of 50 mm onboth sides of the K-shaped groove position of the H-shaped steel web and the full penetration weld position at the middle of a flange are cleared through grinding, and a metallic color is displayed; and (3) the clearance of 4 mm to 6 mm is left during the assembly of the full penetration weld, a backing plate of 5 mm is adopted for controlling the clearance at intervals of 500 mm to 600 mm, a tackwelding point is positioned within 10 mm of the backing plate; the tack welding intervals are consistent with the intervals of 500 mm to 600 mm among the backing plates, the length of the tack welding point is 50 mm, and during the assembly, the full penetration weld is shrunk by 3 mm to 5 mm on the section of the H-shaped steel web. According to the T-shaped double arc welding backing process disclosed by the invention, the double-sided groove is formed in the H-shaped steel web, no root face is left, the clearance of 4 mm to 5 mm is left, the double arc backing welding operation is performed, the air gouging operation is not needed, the welding quality and efficiency are greatly improved, and the production cost is reduced.

Description

technical field [0001] The invention relates to the field of steel welding, in particular to a T-shaped double-arc welding priming process for medium and thick plates. Background technique [0002] At present, in domestic steel structure workshops, crane girders, civil building high-rise steel structures and other projects, more and more design H-shaped steel leading welds require full penetration, and require first-level or second-level UT flaw detection to pass. For this type of weld, most domestic steel structure manufacturers adopt the construction technology of reverse gouging and root removal method, which has low work efficiency, high cost and poor construction environment. Our company adopts T-type double-arc welding bottoming technology for medium and thick plates (web thickness ≥ 16mm), through repeated tests and continuous improvement, finally developed a web with double-sided grooves, leaving blunt edges, leaving gaps, and bottoming. It is a new welding process ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/02B23K9/16B23K9/235
CPCB23K9/02B23K9/16B23K9/235
Inventor 管井兵张飞朱杰童林浪石培基陈静
Owner CHANGJIANG & JINGGONG STEEL STRUCTURE GRP CO LTD
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