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Servo control system of 500 ton four-column hydraulic press

A servo control system and hydraulic press technology, which is applied to stamping machines, presses, manufacturing tools, etc., can solve the problems of low efficiency of presses, raising the pressure head, and low repeat positioning accuracy of presses, so as to improve control accuracy and efficiency, The effect of improving the level of automation and reducing labor intensity

Active Publication Date: 2019-04-16
LIAONING ZHONGWANG MACHINERY EQUIP MFG
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the rapid development of the aluminum profile deep processing industry, the efficiency of the press machine is getting higher and higher, and the original press control technology only relies on the use of switch logic valve control or mixed proportional reversing valve control for positioning control, due to the yield of the profile The strength and shape are different, and the amount of springback after pressing is also different, so the repeat positioning accuracy of the press is not high, and the inching accuracy of the existing presses cannot achieve quantitative inching, that is, inching 0.1mm , so the existing method is to raise the pressure head, reset the stop position of the pressure head, and press again until the pressed profile size is qualified, so the efficiency of the press is relatively low

Method used

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  • Servo control system of 500 ton four-column hydraulic press
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  • Servo control system of 500 ton four-column hydraulic press

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Embodiment Construction

[0019] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0020] The hardware part of the present invention is composed of Siemens S7-300 series programmable logic controller (Programmable Logic Controller, PLC) and TP700 touch screen. The actuator adopts a set of Atos DLKZOR-T servo valve to control the low-friction oil cylinder, and the oil cylinder is built with American MTS high-precision Displacement sensor, in which a high-precision pressure sensor is built in the main oil cylinder, which is used to detect the pressure of the rodless chamber of the oil cylinder and indirectly measure the pressure of the press;

[0021] The invention selects the communication mode to control the Atos LKZOR-T servo valve, which is more accurate than the traditional analog control mode, and the data has strong anti-interference ability;

[0022] This control system is mainly carried out around the Atos DLKZOR-T...

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Abstract

The invention relates to a servo control system of a 500 ton four-column hydraulic press, and belongs to the technical field of industrial equipment. The servo control system includes a programmable logic controller, a touch screen, an Atos servo valve controller, an oil cylinder displacement sensor, a rodless cavity pressure sensor, an actuator, a hydraulic station, a communication module, a plunger oil pump and a vane pump, an oil cylinder displacement signal is obtained through the oil cylinder displacement sensor arranged in an oil cylinder, and the rodless cavity pressure sensor in the oil cylinder detects the pressure of a rodless cavity of the oil cylinder, and thus indirectly measures the pressure of the press; position control is conducted when the pressure of the press does not reach the set value, and the oil cylinder is controlled according to the setting position of the servo control system; and when the pressure reaches the set value, the pressure control is automaticallyswitched, and the oil cylinder is controlled according to the setting pressure of the servo control system. According to the servo control system of the 500 ton four-column hydraulic press, the control precision and efficiency of the press are improved, automatic switching of a pressure position control mode is newly arranged, and one key automatic suppression of the press is additionally arranged, not only is the automation level of the press improved, but also the labor intensity of workers is reduced.

Description

technical field [0001] The invention belongs to the technical field of industrial equipment and relates to a servo control system of a 500-ton four-column hydraulic press. Background technique [0002] With the rapid development of the aluminum profile deep processing industry, the efficiency of the press machine is getting higher and higher, and the original press control technology only relies on the use of switch logic valve control or mixed proportional reversing valve control for positioning control, due to the yield of the profile The strength and shape are different, and the amount of springback after pressing is also different, so the repeat positioning accuracy of the press is not high, and the inching accuracy of the existing presses cannot achieve quantitative inching, that is, inching 0.1mm , so the existing method is to raise the pressure head, reset the stop position of the pressure head, and press again until the pressed profile size is qualified, so the effic...

Claims

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Application Information

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IPC IPC(8): B30B15/26B30B1/34B30B15/18B30B15/22
CPCB30B1/34B30B15/186B30B15/22B30B15/26
Inventor 佟宝帅于航程德曹凡
Owner LIAONING ZHONGWANG MACHINERY EQUIP MFG
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