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Two-row chain pre-pull and joint dismantling device

A chain and pre-pulling technology, used in metal chains, tools for repairing chains by metal processing, manufacturing tools, etc., can solve the problems of high precision requirements, reduced product quality, time-consuming and labor-intensive, etc., to improve chain quality, increase Contact area, the effect of reducing wear

Pending Publication Date: 2019-05-03
湖州求精汽车链传动有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, there are few equipments on the market designed for the two processes of dynamic pre-stretching and joint dismantling of double-row chains. In terms of joints, it is more difficult to disassemble the double-row chain than the single-row chain. The single-row chain only needs to flush out the pin shaft until the outer chain plate comes out, while the double-row chain needs to completely flush out the pin shaft, and the design pushes Push the upper and lower outer chain plates and the middle chain plate. Due to the difficulty of dismantling the joints of the double-row chain, manual dismantling is generally used at present. The knocking force and position of the manual dismantling are different, and the labor intensity of the workers is high and time-consuming. Laborious, affecting processing efficiency and chain product quality
[0003] In the existing chain pre-drawing and dismantling device, such as the patent application publication number is CN108687300A, a kind of chain pre-drawing and dismantling integrated device is designed for single-row chains. For dismantling, the double-row chain The pin shaft is longer than the single-row chain. If the single-row chain is disassembled, the length of the punching needle and the movement stroke of the punching needle need to be lengthened. However, this method is difficult to ensure the stability of the stroke of the punching needle. In the actual use process, the service life of the punching needle is short and needs to be replaced frequently, which is one of the reasons why it is difficult to use automatic equipment to disassemble the double-row chain; and after the disassembly is completed, there will be two forms of the middle chain plate and the outer chain plate. Chain plates, the thickness of these two types of chain plates is different in most cases. If they are recycled by the conventional recycling method of single-row chains, due to their similar shapes, it will be difficult to sort them later, and the removed parts will be mixed together, which will increase the work of the operator. Difficulty and labor intensity
[0004] For pre-tensioning, hydraulic cylinders are generally used to preload the chain at present. This pre-tensioning method is costly, complicated in structure, and the oil pollution of the hydraulic station is serious, which does not conform to the current concept of green manufacturing; the sprockets of the pre-tensioning part Chain jamming and broken chains often occur at places, and the stability is poor. The chain will wear out the equipment due to vibration, and because the stability of the chain in the transmission process is not high, it will increase its wear and cause the product quality to decline.
[0005] Due to the large thickness of the double-row chain, there are high requirements for the chain engagement between pre-tensioning and disassembly and the chain engagement after disassembly. At present, the single-row chain only needs to adopt the structure of several guide wheels and one driving sprocket. The chain can be driven to complete the engagement and engagement of the chain, but when this method is applied to a double-row chain, the chain will appear unstable during the transmission process, and the entire device will often stop running due to chain running or jamming, resulting in delays duration

Method used

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  • Two-row chain pre-pull and joint dismantling device
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  • Two-row chain pre-pull and joint dismantling device

Examples

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Effect test

Embodiment

[0040] Embodiment: a double-row chain pre-drawing and dismantling device, the structure is as follows Figure 1 to Figure 16 As shown, it includes a pre-tensioning mechanism 1 and a joint removal mechanism 2. A chain stacking plate 3 is provided between the pre-tensioning mechanism 1 and the joint removal mechanism 2. The joint removal mechanism 2 includes a workbench 21 on which a dismantling The joint module 22, the two ends of the dismantling module 22 are respectively provided with a chain engaging channel 23 and a chain engaging channel 24, and the chain engaging channel 23 is provided with a driving sprocket 25, and the driving sprocket 25 is connected to a servo motor through a planetary reducer 26 A motor 27, a laser marking machine 28 is provided on the workbench 21 on one side of the chain meshing channel 23;

[0041] The dismantling module 22 includes a tooling mounting plate 40 arranged on the workbench 21, the tooling mounting plate 40 is provided with a dismantli...

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Abstract

The invention discloses a two-row chain pre-pull and joint dismantling device, which comprises a pre-pull mechanism and a joint dismantling mechanism. A chain stacking plate is arranged between the pre-pull mechanism and the joint dismantling mechanism, the joint dismantling mechanism comprises a working table, a joint dismantling module is arranged on the working table, a chain engaging-in channel and a chain engaging-out channel are arranged at the two ends of the joint dismantling module correspondingly, a driving sprocket wheel is arranged at the chain engaging-in channel, the driving sprocket wheel is connected with a servo motor through a planetary reducer, and a laser marking machine is arranged on the position, on one side of the chain engaging-in channel, of the working table. Thetwo-row chain pre-pull and joint dismantling device has the advantages of realizing pre-pull and joint dismantling continuous processing of a double-row chain, high operation stability, long servicelife of the device, good quality of processed products and environmental protection.

Description

technical field [0001] The invention relates to the field of production equipment for double-row chains, in particular to a double-row chain pre-drawing and dismantling device. Background technique [0002] At present, there are few equipments on the market designed for the two processes of dynamic pre-stretching and joint dismantling of double-row chains. In terms of joints, it is more difficult to disassemble the double-row chain than the single-row chain. The single-row chain only needs to flush out the pin shaft until the outer chain plate comes out, while the double-row chain needs to completely flush out the pin shaft, and the design pushes Push the upper and lower outer chain plates and the middle chain plate. Due to the difficulty of dismantling the joints of the double-row chain, manual dismantling is generally used at present. The knocking force and position of the manual dismantling are different, and the labor intensity of the workers is high and time-consuming. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21L21/00B21L15/00B21L9/06
Inventor 刘东亮徐业锋赵旭东张鸿萍钱江蔡丽娟
Owner 湖州求精汽车链传动有限公司
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