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Preparation method of solar cell module

A technology of solar cells and components, applied in the direction of electrical components, circuits, semiconductor devices, etc., can solve the problems of insufficient tensile strength, damaged electrodes, and affecting the performance of battery strings, etc., and achieve the effect of convenient and fast installation

Active Publication Date: 2021-01-01
CHANGZHOU SHICHUANG ENERGY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the transfer process of the battery string, the cells are easily affected by external forces, which increases the probability of cracks, and the cracks of the cells will affect the performance of solar cell modules
Moreover, during the battery string transfer process, the connectors will bear a certain amount of tension, and the string connection (the connection between the connectors and the cells) will also withstand a certain amount of tension. If the tensile strength of the connectors is not enough, the connectors in the battery During the string transfer process, it may be torn or broken. If the tensile strength of the string connection is not enough, the connector and the cell (the electrode on it) may also become a virtual connection or even be separated, and even the electrode may be damaged. Seriously affect the performance of the battery string
In order to ensure that the connectors and series connections are not damaged during the battery string transfer process, it is necessary to increase the tensile strength of the connectors and series connections, which increases the performance requirements for the connectors and electrode paste, and increases the connection strength. Cost of parts and electrode paste
[0008] In addition, two adjacent tiled cells in the battery string need to be connected in series through connectors. In order to prevent the connectors from short-circuiting the front and back of the same cell, a certain distance should be set between two adjacent tiled cells to avoid connection The components are in contact with the front and back of the same cell at the same time, which makes the cell tiles not densely packed, wastes the module area, and affects the efficiency of the module

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] A preparation method of a solar cell module mainly comprises the following steps:

[0044] 1) Component stacking, which mainly includes the following steps:

[0045] First lay the tempered glass (the tempered glass is flat), then lay the first EVA layer on the tempered glass, then connect and lay the battery cells on the first EVA layer, and directly complete the laying of the battery strings on the first EVA layer ;

[0046] The series connection of the battery slices includes the following steps: arranging a plurality of battery slices in sequence along a certain arrangement direction, and connecting two adjacent tiling battery slices in series through a connecting piece, the polarity of the front surface of the two adjacent tiling battery slices is connected in series. The same, the polarities of the front and back of the same cell are opposite, the connector is connected to the front (front electrode) of one of the cells, and the connector is connected to the back ...

Embodiment 2

[0054] A preparation method of a solar cell module mainly comprises the following steps:

[0055] 1) Component stacking, which mainly includes the following steps:

[0056] First lay the tempered glass (the tempered glass is flat), then lay the first EVA layer on the tempered glass, then connect and lay the battery cells on the first EVA layer, and directly complete the laying of the battery strings on the first EVA layer ;

[0057] The series connection of battery slices includes the following steps:

[0058] A plurality of battery slices are arranged in sequence along a certain arrangement direction, and two adjacent tiling battery slices are connected in series by connecting pieces. opposite polarity;

[0059] The connector includes a conductive core material and an insulating outer layer; the insulating outer layer is an insulating glue containing conductive particles inside, and the insulating outer layer can conduct electricity after being heated and pressed, so that ...

Embodiment 3

[0072] A preparation method of a solar cell module, on the basis of Example 2, the difference is:

[0073] 1) In the component stack:

[0074] The conductive hot pressing conditions include: conductive hot pressing temperature conditions, conductive hot pressing pressure conditions, and conductive hot pressing time conditions; MPa, the conductive hot pressing time condition is that the hot pressing time is not less than 5s;

[0075] 2) During component lamination:

[0076]The temperature of vertical hot pressing is 120-150°C, the pressure of vertical hot pressing is 0.02-0.03MPa, and the time of vertical hot pressing is 600-1200s.

[0077] In Examples 2 and 3, the cell strings are connected in series in the battery string laying step of the module stacking station, eliminating the need for the prior art to transfer the battery strings to the module stacking station after the battery strings are connected in series. This step avoids the problems of cracking of the production...

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PUM

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Abstract

The invention discloses a method for preparing a solar cell module. The method is characterized by directly connecting cell sheets in series in a cell string laying step at a component lamination station; removing a transfer step in the prior art that the cell sheets are connected in series and then the cell string is transferred to the component lamination station; avoiding the problems of cell sheet cracking and connector breaking possibly generated in the transfer step; and reducing the requirement for the tensile strength of the connector.

Description

technical field [0001] The present invention relates to a preparation method of a solar cell module. Background technique [0002] Solar cell modules (also called solar panels, photovoltaic modules) are the core part of the solar power generation system. Solar cell module refers to the smallest indivisible solar cell combination device with external packaging and internal connection, which can provide DC output alone. It is mainly composed of solar cells, tempered glass, EVA, backplane and frame. [0003] The manufacturing method of a solar cell module mainly includes the following steps: connecting cells in series, stacking modules, laminating modules, and framing. [0004] Among them, the series connection of the battery slices is mainly: a plurality of battery slices are connected in series along a certain arrangement direction, and the plurality of battery slices are connected in series to form a battery string; The front side (front electrode) of a cell is connected i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L31/18
CPCY02P70/50
Inventor 常振宇符黎明孟祥熙
Owner CHANGZHOU SHICHUANG ENERGY CO LTD
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