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Automatic production line for assembling tensioners

An automatic production line and tensioner technology, applied in assembly machines, metal processing equipment, manufacturing tools, etc., can solve the problems of low efficiency, high labor cost, high labor intensity, etc., and achieve simple process, fast conveying efficiency, and assembly accuracy. high effect

Pending Publication Date: 2019-07-23
MAANSHAN HUINENG ELECTRONICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] Aiming at the problems of low efficiency, high labor intensity and high labor cost in the production mode of sequentially assembling ratchets, ratchet half shafts and pivot pins in the prior art, the present invention provides an automatic production line for assembling tensioners. Automatic ratchet assembly, wheel shaft automatic assembly and shaft pin automatic assembly are completed sequentially on the track, with high degree of automation and production efficiency, low labor intensity and labor cost, and high consistency and quality stability of the produced tensioner

Method used

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  • Automatic production line for assembling tensioners
  • Automatic production line for assembling tensioners
  • Automatic production line for assembling tensioners

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0094] The automatic production line of the assembly tensioner of the present embodiment, as figure 1 , 2 As shown, a ratchet 3 is vertically assembled at the ratchet assembly position 7 on both sides of the tensioner 1001 to be assembled symmetrically, and a pair of ratchet half shafts 5 are assembled horizontally at the ring centers of the two ratchet 3, and then the ratchet half shaft 5 Connected by the vertical shaft pin 8, and then assembled into a tensioner finished product 1000, such as Figure 4 As shown, the entire production line includes a ratchet automatic assembly device 30, an axle automatic assembly device 50, a shaft pin automatic assembly device 60, and a transmission track 35 that transports the tensioner 1001 to be assembled between each process. On the 35th, the ratchet automatic assembly, the wheel axle automatic assembly and the pivot pin automatic assembly are completed successively.

[0095] like Figure 5 As shown, the ratchet automatic assembly de...

Embodiment 2

[0109] The automatic production line of the assembly tensioner in the present embodiment is further improved on the basis of embodiment 1, as Figure 11 As shown, the ratchet input mechanism 31 includes: a ratchet input unit 311, which is used to input the ratchet 3 on the same plane to the beginning of the steering track 312; a ratchet axial adjustment unit 313, which is arranged on the steering track 312, for on the same side of the ratchet 3 that will be entered as image 3 The shown ratchet shaft 39 is adjusted to the same axis; the ratchet tooth direction adjustment unit 314 is arranged on the direction adjustment track 312 and is used to adjust the ratchet teeth of the coaxial ratchet 3 to the same tooth direction; the output unit 315 is its Located at the end of the steering track 312, it is used to output the coaxial and toothed ratchets 3; the transmission mechanism 316 is used to sequentially transmit the ratchets 3 on the steering track 312 to each unit;

[0110] In...

Embodiment 3

[0126] The automatic production line of the assembly tensioner in the present embodiment is further improved on the basis of embodiment 2, as Figure 8 , Figure 9 and Figure 10 As shown, the ratchet input unit 311 includes: a vibrating plate 1 310; a screening track 3111, one end of which is fixedly connected to the outlet of the hopper at the top of the vibrating plate 310, and a screening hole 3110 is opened on it; an input track 3112, which is fixedly connected At the other end of the screening track 3111 and connected with the steering track 312;

[0127] like Image 6 As shown, it also includes a linear vibration feeder 3113, which is fixedly connected with the input track 3112, and feeds the ratchet 3 on the input track 3112; when the ratchet 3 on the setting surface passes through the screening hole 3110, it turns over and falls into the vibration plate 1 310 The vibrating plate 310 is a commonly used feeding device in the field of material transmission, which can ...

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Abstract

The invention discloses an automatic production line for assembling tensioners and relates to the technical field of tensioner production. Two ratchet wheels are vertically assembled to the ratchet wheel assembly positions of the two symmetric sides of each tensioner to be assembled. A pair of ratchet wheel axle shafts are transversely assembled to the ring centers of the two ratchet wheels. The ratchet wheel axle shafts are connected through a vertical pin shaft and then are assembled into the finished tensioner. The whole production line comprises a ratchet wheel automatic assembly device, awheel shaft automatic assembly device, a pin shaft automatic assembly device and a conveying track arranged between the working procedures to convey the tensioners to be assembled, and the ratchet wheel automatic assembly device, the wheel shaft automatic assembly device, the pin shaft automatic assembly device and the conveying track are connected in sequence according to the working procedures.Automatic assembly of ratchet wheels, automatic assembly of wheel shafts and automatic assembly of pin shafts are completed in sequence on the same conveying track. The automatic production line is high in automation degree and production efficiency and low in labor intensity and labor cost. Moreover, the consistency and quality stability of the produced tensioners are high.

Description

technical field [0001] The invention relates to the technical field of tensioner production, in particular to an automatic production line for assembling tensioners. Background technique [0002] During the transportation of goods, it is often necessary to bind them tightly with straps to prevent the goods from bumping and falling during transportation. The ratchet tensioner is a common auxiliary strapping tool for strapping, which can help people carry out cargo quickly and efficiently. Reliable binding and fastening, and has the advantages of large binding force and labor-saving operation. Most of its structures include wrenching parts, ratchets, fasteners, clips, stoppers, half shafts, etc. The ratchet is composed of ratchet shaft and ratchet teeth. Composition, when both the clamping piece and the stopper are engaged on the teeth of the ratchet, the wrenching piece moves back and forth continuously relative to the fastener, which can drive the ratchet to form a one-way i...

Claims

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Application Information

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IPC IPC(8): B23P21/00
CPCB23P21/004
Inventor 苏山山
Owner MAANSHAN HUINENG ELECTRONICS
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