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A Restoration Method for Broken End in Continuous Spinning Process of Mesophase Pitch

A mesophase pitch and process interruption technology, which is applied in the field of restoration of interrupted ends in the continuous spinning process of mesophase pitch, can solve the problems of reduced consistency and stability, large dispersion, and thick wire diameter, and achieve simple and easy-to-obtain equipment, The effect of easy operation

Active Publication Date: 2021-05-04
湖南东映碳材料科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Compared with other chemical fiber spinning, the spinning of mesophase pitch is more difficult, which is mainly reflected in the first comprehensive performance of spinning pitch raw materials (including mesophase content, softening point, thermal stability, fluidity, etc.) Higher requirements for denaturation performance, ash content, etc.); secondly, the spinning temperature is higher (usually above 320°C), and the requirements for the properties of the heat medium are more stringent; thirdly, the asphalt fiber as initially spun is very fragile and will break when touched by hand Unable to withstand excessive drafting and tossing, many factors make it difficult to achieve continuous spinning for several hours in pitch spinning
At present, the treatment of broken filaments is usually to close the broken filaments directly into the mainstream fibers by hand, and the broken filaments are directly closed into the mainstream fibers without drafting, which will lead to thicker filament diameters, larger dispersion, and reduced consistency and stability. , the quality cannot be guaranteed
Based on this, it is particularly urgent to develop a recovery method for the broken end of pitch fiber continuous spinning process, which is of great significance for further improving the apparent stability of spinning, and then improving the quality of pitch fiber. Patents or literature reports on this aspect are relatively rare

Method used

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  • A Restoration Method for Broken End in Continuous Spinning Process of Mesophase Pitch

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Experimental program
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Effect test

Embodiment 1

[0027] This embodiment is a specific implementation of the present invention, specifically the following steps:

[0028] Step (1): Continuously extrude fully melted mesophase pitch through a 500-hole spinneret into fibers;

[0029] Step (2): The asphalt fiber is continuously and evenly oiled by an oiling roller with a rotation speed of 50r / min, then bundled by a bundle wheel, and then wound by a winding machine;

[0030] Step (3): sucking the broken ends produced in the melt spinning process into the air extraction pipeline connected with the frequency conversion fan;

[0031] Step (4): By adjusting the speed of the variable frequency fan, and then realizing the adjustment of the negative pressure in the suction pipe, a series of broken pitch fibers with different diameters are obtained;

[0032] Step (5): According to the functional relationship D=k / f+y, the required fan frequency is 10 Hz when the diameter of the broken fiber is 15 μm, so as to quickly realize the maintenan...

Embodiment 2

[0035] This embodiment is a specific implementation of the present invention, specifically the following steps:

[0036] Step (1): Continuously extrude fully melted mesophase pitch through a 1000-hole spinneret into fibers;

[0037] Step (2): The asphalt fiber is continuously and evenly oiled by an oiling roller with a rotation speed of 80r / min, then bundled by a bundle wheel, and then wound by a winding machine;

[0038] Step (3): sucking the broken ends produced in the melt spinning process into the air extraction pipeline connected with the frequency conversion fan;

[0039] Step (4): By adjusting the speed of the variable frequency fan, and then realizing the adjustment of the negative pressure in the suction pipe, a series of broken pitch fibers with different diameters are obtained;

[0040] Step (5): According to the functional relationship D=k / f+y, the required fan frequency is 20 Hz when the diameter of the broken fiber is 10 μm, so as to quickly realize the maintena...

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Abstract

The invention discloses a method for recovering broken ends in the continuous spinning process of mesophase pitch. The realization of the recovery method mainly focuses on the oiling and bundling process. The devices used in this process include oiling rollers, oil tanks and cluster wheels, and the devices used in the recovery of severed ends are mainly frequency conversion fans and the exhaust pipes connected to them. The as-spun pitch fiber continuously extruded through the spinneret is firstly oiled continuously and evenly by the rotating oiling roller, then bundled by the bundle wheel, and then wound by the winder after the bundle is bundled. The end is sucked into the pipeline connected with the frequency conversion fan, and the diameter of the broken end is finely controlled by adjusting the negative pressure to ensure that the diameter of the broken end is consistent with the diameter of the mainstream fiber, and then it is moved to the In the mainstream tow, the restoration of the broken end in the spinning process has been completed. The decapitated recovery method adopted in the present invention is simple to operate, and is very easy to be popularized and used in industrialized production.

Description

technical field [0001] The invention belongs to the technical field of continuous filament preparation of high-performance mesophase pitch-based carbon fibers, and in particular relates to a method for recovering broken ends in the process of continuous spinning of mesophase pitch, which is used to reduce dispersion and further improve the quality of pitch fibers. Background technique [0002] High-performance mesophase pitch-based carbon fibers have high thermal conductivity and high modulus, and are especially suitable for space environments with large temperature differences between day and night. Using it as a reinforcement can prepare various structural and functional composite materials with zero thermal expansion coefficients. It has become an indispensable key reinforcement to solve outer space structure and functional composite materials. [0003] In the preparation process of continuous filaments of high-performance mesophase pitch-based carbon fibers, the melt spi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01D7/00D01D13/02
CPCD01D7/00D01D13/02
Inventor 刘金水叶崇黄东伍孝余洋吴晃叶高明毛鹏
Owner 湖南东映碳材料科技股份有限公司