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Noise diagnosis algorithm for rolling bearing faults of rotary equipment

A technology of rolling bearings and rotating equipment, which is applied in computing, computer components, measuring devices, etc., and can solve problems such as economic losses of enterprises, environmental hazards, and endangering the lives of employees.

Active Publication Date: 2019-08-16
CHINA UNIV OF MINING & TECH
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  • Summary
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  • Application Information

AI Technical Summary

Problems solved by technology

Due to the wear, turning and aging of bearings during mechanical operation, it will cause serious consequences to the operation of the entire system, not only causing huge economic losses to the enterprise, but also endangering the lives of employees and even the surrounding ecological environment.

Method used

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  • Noise diagnosis algorithm for rolling bearing faults of rotary equipment
  • Noise diagnosis algorithm for rolling bearing faults of rotary equipment
  • Noise diagnosis algorithm for rolling bearing faults of rotary equipment

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Experimental program
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Embodiment

[0060] The noise data of the rotating equipment under normal operation was collected through the network pickup, and according to the prior knowledge, based on the Gaussian probability model, the Gibbs sampling was used to generate some fault test samples such as the inner ring, the ball, the outer ring, etc., to solve the problem of fault samples in actual operation. less impact on learning outcomes. The motor speed is 1800rpm, and the noise sampling frequency is 44100Hz. The measured signal is divided into one frame every 256 points, and 1500 frames are intercepted for each type of signal, with a total of 6000 frames of data. The MFCC features are extracted for each frame, and the feature dimension is set to 12, forming 6000 samples. Divide 6000 samples into training samples and test samples, in which the number of training samples is 4000 (each class has 1000 samples), and the number of test samples is 2000 (each class has 500 samples). in, figure 2 Four-dimensional eig...

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Abstract

The invention discloses a noise diagnosis algorithm for rolling bearing faults of rotary equipment. Firstly, a sound pick-up device collects running noise signals of a rolling bearing, and the signalsare subjected to preliminary fault judgment through a bearing normality and anomaly pre-classification model based on an anomaly detection algorithm; secondly, according to a fault pre-judgment result, the abnormal signals (the faults occur) pass through a neural network filter to filter normal components in the signals of the bearing, the output net abnormal signals are connected to a subsequentfeature extraction module, and the normal signals (no faults occur) are directly connected to the feature extraction module; the feature extraction module extracts Mel-cepstrum coefficients (MFCC) ofthe signals to serve as eigenvectors, feature reconstruction is carried out by utilizing a gradient boosted decision tree (GBDT) to form composite eigenvectors, and principal component analysis (PCA)is used for carrying out dimensionality reduction on features; and finally, feature signals are input into an improved two-stage support vector machine (SVM) ensemble classifier for training and testing, and at last, high-accuracy fault type diagnosis is achieved. According to the algorithm, the bearing faults can be effectively detected and relatively high fault identification accuracy is kept;and the algorithm has relatively high effectiveness and robustness for detection and classification of the bearing faults.

Description

technical field [0001] The invention relates to a method for classifying bearing faults, in particular to a fault noise diagnosis algorithm for rotating equipment rolling bearings. Background technique [0002] Bearings are one of the main components that are often prone to failure in the operation of rotating machinery. Due to the wear, turning and aging of bearings during mechanical operation, it will cause serious consequences to the operation of the entire system, not only causing huge economic losses to the enterprise, but also endangering the lives of employees and even the surrounding ecological environment. . Therefore, the health of the bearing is directly related to the safety of the machine and the effective operation of the system. The consequences of some bearing failures may be catastrophic, and it is necessary to detect and diagnose these failures in time at an early stage. [0003] Mechanical equipment will generate noise during operation. Compared with vib...

Claims

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Application Information

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IPC IPC(8): G01M13/045G06K9/00G06K9/62
CPCG01M13/045G06F2218/04G06F2218/08G06F2218/12G06F18/2135G06F18/2411
Inventor 王刚蒋晗晗赵小虎赵志凯
Owner CHINA UNIV OF MINING & TECH
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