Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Composite floor board and manufacturing technology thereof

A composite floor and substrate layer technology, applied in floor coverings, rosin adhesives, building structures, etc., can solve the problems of decorative pattern or texture blurring, affecting the decorative effect of the decorative layer, rough floor surface, etc., to achieve decorative Clearer patterns, better clarity and agility, and high dimensional stability

Pending Publication Date: 2019-11-22
JIANGSU LANGYUE NEW MATERIALS TECH CO LTD
View PDF3 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the wear resistance of the PVC wear-resistant layer is only at a moderate level, making the floor surface rough due to long-term trampling, friction, and scratches during use, which directly affects the decorative effect of the decorative layer, making the pattern of the decorative layer Or the texture is blurred and the clarity is poor

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Composite floor board and manufacturing technology thereof
  • Composite floor board and manufacturing technology thereof
  • Composite floor board and manufacturing technology thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] A composite floor, with reference to figure 1 , which includes a wear-resistant layer 1, a PVC pattern fabric layer 2, a substrate layer 3, a balance layer 4 and a sound-absorbing layer 5 arranged in sequence. Wherein, the wear-resistant layer 1 is a melamine wear-resistant paper layer; the base material layer 3 is an SPC base material layer; the balance layer 4 is a balance paper layer; the mute layer 5 is a cork layer.

[0052] refer to figure 2 The PVC pattern fabric layer 2 includes a body layer 23 and a pattern layer 22 formed by printing water-based PVC ink on the front side of the body layer 23 . The front and back sides of the PVC pattern fabric layer 2 are all provided with an adhesive layer 21 . The adhesive layer 21 is formed by coating the glue configured according to the following ratio:

[0053] Chlorinated rubber 5g

[0054] Perchlorethylene resin 10g

[0055] Modified low molecular weight polyamide hot melt adhesive 5g

[0056] Highly Branched Tal...

Embodiment 2

[0066] A composite floor, with reference to figure 1 , which includes a wear-resistant layer 1, a PVC pattern fabric layer 2, a substrate layer 3, a balance layer 4 and a sound-absorbing layer 5 arranged in sequence. Wherein, the wear-resistant layer 1 is a melamine wear-resistant paper layer; the base material layer 3 is an SPC base material layer; the balance layer 4 is a melamine wear-resistant paper layer; the quiet layer 5 is an EVA foam layer.

[0067] refer to figure 2 The PVC pattern fabric layer 2 includes a body layer 23 and a pattern layer 22 formed by printing water-based PVC ink on the front side of the body layer 23 . The front and back sides of the PVC pattern fabric layer 2 are all provided with an adhesive layer 21 . The adhesive layer 21 is formed by coating the glue configured according to the following ratio:

[0068] Chlorinated rubber 2g

[0069] perchlorethylene resin 8g

[0070] Modified low molecular weight polyamide hot melt adhesive 2g

[0071...

Embodiment 3

[0081] A composite floor, with reference to figure 1 , which includes a wear-resistant layer 1, a PVC pattern fabric layer 2, a substrate layer 3, a balance layer 4 and a sound-absorbing layer 5 arranged in sequence. Among them, the wear-resistant layer 1 is a melamine wear-resistant paper layer; the substrate layer 3 is a WPC substrate layer; the balance layer 4 is composed of PVC film and melamine balance paper, and the PVC film is composited on the substrate layer 3; the mute layer 5 IXPE foam layer.

[0082] refer to figure 2 The PVC pattern fabric layer 2 includes a body layer 23 and a pattern layer 22 formed by printing oily PVC ink on the front side of the body layer 23 . The front and back sides of the PVC pattern fabric layer 2 are all provided with an adhesive layer 21 . The adhesive layer 21 is formed by coating the glue configured according to the following ratio:

[0083] Chlorinated rubber 3g

[0084] Perchlorethylene resin 10g

[0085] Modified low molecu...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
wear resistanceaaaaaaaaaa
Login to View More

Abstract

The invention discloses a composite floor board. The composite floor board is characterized by comprising a wear resisting layer, a PVC patterned fabric layer, a base material layer, a balance layer and a mute layer which are arranged in sequence, wherein the wear resisting layer is a melamine abrasion resistant paper layer. The composite floor board has clear and vivid patterns; and in addition,the wear and scratch resistance of the composite floor board is far better than that of a regular floor board provided with a PVC wear resisting layer. Meanwhile, the invention also correspondingly discloses a manufacturing technology of the composite floor board. The manufacturing technology comprises the steps of material spreading, hot pressing, demolding and tempering; the technological stepsare simple; and in addition, the prepared composite floor board has high dimensional stability and excellent wear and scratch resistance.

Description

technical field [0001] The invention relates to a compound floor and its manufacturing process. Background technique [0002] Composite flooring is popular because of its decorative features, wear resistance, and dimensional stability far superior to traditional bamboo and wood flooring. For example, the Chinese patent with the application publication number CN104847082B discloses a flame-retardant PVC floor, including a base layer, a decorative layer on the base layer, and a wear-resistant layer on the decorative layer. The material of the base layer includes PVC powder. , a flame retardant and a coupling agent, the decorative layer is decorative paper treated with melamine, the material of the wear-resistant layer includes PVC powder and a flame retardant, and at least one of the base layer and the wear-resistant layer Materials include smoke suppressants. Choose melamine-impregnated paper for the decorative layer. [0003] However, the wear resistance of the PVC wear-r...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): E04F15/02E04F15/20B32B29/06B32B29/00B32B27/30B32B27/32B32B27/06B32B27/10B32B21/14B32B21/06B32B7/12B32B33/00B32B5/18B32B37/06B32B37/10C09J127/24C09J115/02C09J177/00C09J193/04
CPCE04F15/02E04F15/20B32B29/06B32B29/002B32B27/304B32B27/06B32B27/10B32B29/00B32B21/14B32B21/06B32B7/12B32B33/00B32B5/18B32B29/007B32B37/06B32B37/10C09J127/24E04F2290/041B32B2471/00B32B2307/554B32B2307/102B32B2307/734B32B2266/0221B32B2266/025C08L2205/035C08L15/02C08L77/00C08L93/04B32B37/0015B32B38/0036B32B2419/04E04F15/107B32B21/00B32B2307/75B32B9/06B32B5/02B32B27/00B32B21/08B32B9/02B32B2255/26B32B9/047B32B21/10B32B9/002B32B27/12B32B2255/02B32B27/08C09J7/29C09J7/35C09J2203/346C09J2301/16B32B29/02B32B37/08C09J2400/123C09J2400/243C09J2400/263C09J2400/303C09J2415/00C09J2423/046C09J2427/006C09J2431/006C09J2477/00C09J2479/026
Inventor 黎国平
Owner JIANGSU LANGYUE NEW MATERIALS TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com