A method for pressure transfer molding of composite materials and a pressing mold

A technology of composite materials and transfer molding, which is applied in the field of methods and pressing molds, and pressure transfer molding of composite materials, can solve the problems of increased cost, high manufacturing cost, and high energy consumption, and achieve reduction of manufacturing cycle and cost, improvement of mechanical strength, and guarantee effect of density

Active Publication Date: 2021-03-19
SICHUAN JIUZHOU ELECTRIC GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the pressure of traditional compression molding can be larger, it can be greater than 2.5Mpa, but it must have a mold, that is, the core and the cavity must be equipped at the same time, thereby increasing the mold production cycle and increasing the cost; although the vacuum bag pressure can only have the core Or one of the cavities, but the added pressure is small, usually less than one atmospheric pressure 0.1Mpa, so the product is not dense enough; although the autoclave can reach a higher pressure, usually up to 1.5-2.5Mpa, the product density is high, but the equipment Expensive, high energy consumption, high manufacturing cost

Method used

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  • A method for pressure transfer molding of composite materials and a pressing mold
  • A method for pressure transfer molding of composite materials and a pressing mold
  • A method for pressure transfer molding of composite materials and a pressing mold

Examples

Experimental program
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Effect test

Embodiment 2

[0034] This example is suitable for situations where the external dimensions and appearance of the product are required to be high, and the cost of making punches is saved. It is mainly suitable for small products, usually with a projected area below 150mm×200mm.

[0035] Example 2 is the standard method of die forming. On the basis of Example 1, the punch is replaced with a concave cavity 8 and a movable pressing block 9 . The side surface of the movable pressing block is an inclined surface, and the mouth of the cavity 8 of the die is a trumpet-shaped opening.

[0036] Using the above-mentioned pressing mold, the forming method includes the following steps: 1) According to the commonly used product specifications, manufacture a compression cavity 2 and a pressure plate 3 that can be used within a certain range; 2) Make a special model for wrapping; 3) Lay the blank, Prepreg or fiber cloth is laid in the cavity 8 of the concave mold, and resin is brushed, and then a breatha...

Embodiment 3

[0037] This embodiment is the same as Embodiment 2, and is suitable for situations where the external dimensions and appearance of the product are required to be high. It is suitable for large products (usually the projected area is above 150mm×200mm), and the production of compression chambers can be omitted.

[0038]Example 3, as a modification of Example 2, is a simple die-forming method. The pressing plate 3 matched with the concave mold cavity 8 is made. There is a bell mouth on the upper part of the concave mold cavity 8, and the mouth is provided with a matching section that can be covered with the lower edge of the pressing plate 3. Part of the transfer material 7 is poured into the concave mold cavity, and then moved The pressing block 9 is placed inside the concave mold cavity 8, fills and flattens the transfer object 7, compresses the pressing plate 3, and performs the subsequent molding operation. The above three embodiments are used to press and form the composite...

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Abstract

The invention discloses a composite material pressure transmission molding method and a pressing mold. The pressing mold comprises a bottom plate, a compression cavity, a pressing plate and a model, wherein the model is placed in the compression cavity and matched with product specification. The method comprises the following steps of adding a transmission object into a pressing cavity body in themold pressing process to serve as a pressure transmission medium, pasting the model with a molding material and then embedding the model into the transmission object, covering the upper pressing plate, and finally tightly locking the pressing cavity body for pressing and curing. According to the composite material pressure transmission molding method and the pressing mold, the problem that a coreand a cavity are needed during existing mold pressing pressurization can be solved, and since only one model is needed, the mold manufacturing cycle and cost can be reduced; high forming pressure, upto 20 Mpa or more, can be provided, so that the density of a product is guaranteed, and the mechanical strength of the product is improved; and meanwhile, investment for expensive hot pressing tank equipment is not needed, pressurization can be performed by using an externally-arranged pressure source, and heating is carried out through multiple heating modes of using an oven, a heating plate, aheating rod and the like, different requirements of various materials on molding conditions are met while the cost is saved, and therefore wide adaptability can be achieved.

Description

technical field [0001] The invention belongs to the field of material forming, and particularly relates to a pressure transfer forming method of a composite material and a pressing die. Background technique [0002] The main pressure forming methods of composite materials are compression molding, vacuum bag molding, autoclave method, etc. The usual operation process is to first lay the pasted blank body, and then press the mold and the atmospheric back pressure and high-pressure gas formed after vacuuming. Molecular cross-linking and curing to obtain the final product. Although the pressure of traditional molding can be larger, it can be larger than 2.5Mpa, but there must be a pair of molds, that is, the core and the cavity need to be provided at the same time, which increases the mold production cycle and increases the cost; although the vacuum bag pressure can only have the core Or one of the cavities, but the added pressure is small, usually less than 0.1Mpa of an atmos...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C70/34B29C70/44B29C33/10
CPCB29C33/10B29C70/342B29C70/44
Inventor 李孝进
Owner SICHUAN JIUZHOU ELECTRIC GROUP
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