High-magnesium 5-series aluminum alloy box die forging method

A technology for casting aluminum alloys and aluminum alloy ingots, applied in metal processing equipment, etc., can solve problems such as large deformation of aluminum alloy ingots, box forging failure, large processing volume, etc., to achieve excellent overall performance and avoid die forging cracks , to solve the effect of low yield

Active Publication Date: 2020-08-18
福建祥鑫股份有限公司
View PDF8 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the processing method of this kind of box body has a large amount of processing, nearly 70% or more, so the cost is high; at the same time, the flow ability of the 5 series aluminum alloy is not good, and the blank part will be insufficiently deformed and strengthened during the forging process. , resulting in forging failure, which reduces the yield of parts
[0004] In comparison, during the die forging process, the deformation of the aluminum alloy ingot is large, the strengthening effect is good, and the alloy flow is good, but the traditional die forging process is not suitable for the 5 series aluminum alloy with a high magnesium content, which will cause The cracking of the die forging eventually caused the forging failure of the box body

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High-magnesium 5-series aluminum alloy box die forging method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] In this embodiment, the high-magnesium 5 series aluminum alloy contains the following ingredients in mass percentage: Si0.3%, Fe0.1%, Cu0.1%, Mn0.05%, Mg6.0%, Zn0.1%, single impurity 0.03 %, the total amount of impurities is 0.12%, and the balance is Al; the composite material is carried out according to the following steps in the present embodiment:

[0015] A high-magnesium 5-series aluminum alloy box die forging method specifically includes the following steps:

[0016] 1) Prepare high-magnesium 5-series aluminum alloy ingots, prepare high-magnesium-content aluminum alloy raw materials according to the following weight fraction ratios, add the prepared high-magnesium aluminum alloy raw materials into a melting furnace to melt into an aluminum alloy solution, and The molten alloy is cast into an aluminum alloy ingot. The aluminum alloy melting process is assisted by ultrasound, the frequency of the ultrasound is 0.5MHz, and the power density is 0.32W / cm 2 .

[0017...

Embodiment 2

[0022] In this embodiment, the high-magnesium 5 series aluminum alloy contains the following ingredients in mass percentage: Si0.2%, Fe0.25%, Cu0.05%, Mn0.1%, Mg5.2%, Zn0.05%, single impurity 0.04% %, the total amount of impurities is 0.13%, and the balance is Al; the composite material is carried out according to the following steps in the present embodiment:

[0023] A high-magnesium 5-series aluminum alloy box die forging method specifically includes the following steps:

[0024] 1) Prepare high-magnesium 5-series aluminum alloy ingots, prepare high-magnesium-content aluminum alloy raw materials according to the following weight fraction ratios, add the prepared high-magnesium aluminum alloy raw materials into a melting furnace to melt into an aluminum alloy solution, and The molten alloy is cast into an aluminum alloy ingot. The aluminum alloy melting process is assisted by ultrasound, the frequency of the ultrasound is 0.75MHz, and the power density is 0.31W / cm 2 .

[...

Embodiment 3

[0030] In this embodiment, the high-magnesium 5 series aluminum alloy contains the following mass percentage ingredients: Si0.1%, Fe0.4%, Cu0.02%, Mn0.2%, Mg4.5%, Zn0.02%, single impurity 0.05% %, the total amount of impurities is 0.15%, and the balance is Al; the composite material is carried out according to the following steps in the present embodiment:

[0031] A high-magnesium 5-series aluminum alloy box die forging method specifically includes the following steps:

[0032] 1) Prepare high-magnesium 5-series aluminum alloy ingots, prepare high-magnesium-content aluminum alloy raw materials according to the following weight fraction ratios, add the prepared high-magnesium aluminum alloy raw materials into a melting furnace to melt into an aluminum alloy solution, and The molten alloy is cast into an aluminum alloy ingot. The aluminum alloy melting process is assisted by ultrasound, the frequency of the ultrasound is 1MHz, and the power density is 0.3W / cm 2 .

[0033] 2)...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
lengthaaaaaaaaaa
widthaaaaaaaaaa
heightaaaaaaaaaa
Login to view more

Abstract

The invention discloses a high-magnesium 5-series aluminum alloy box die forging method. The weight percentage of magnesium in a high-magnesium 5-series aluminum alloy is greater than that of magnesium in a 4.5% 5-series aluminum. The die forging method mainly comprises the following steps of (1) alloy casting; (2) homogenization treatment; (3) die forging; (4) stabilizing treatment; and (5) machining. Through the high-magnesium 5-series aluminum alloy box die forging method, the bottleneck of the high-magnesium 5-series aluminum alloy die forging process is overcome. A high-magnesium 5-seriesaluminum alloy box produced through the method is excellent in mechanical performance, good in surface quality, stable in size, high in rate of finished products and low in cost.

Description

technical field [0001] The invention relates to the field of forged aluminum alloy profiles for ships, in particular to a die forging method for a high-magnesium 5-series aluminum alloy box body. Background technique [0002] In the field of aluminum alloy profiles for ships, the type of aluminum alloy is generally 5 series aluminum alloys, because the use environment in the ocean is a highly corrosive environment, and the corrosion resistance of the alloy profiles is strictly required. However, the Mg content in the 5-series aluminum alloy is relatively high, which will cause the forgeability of the 5-series alloy to be significantly lower than that of other series of aluminum alloys, such as the 2-series and 6-series, etc. It is difficult to achieve high deformation. [0003] At present, the processing of cabinets similar to the 5 series usually adopts conventional forging methods, forging aluminum alloy ingots into blocks, and then removing materials for processing, alth...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B21J5/00
CPCB21J5/002
Inventor 黄铁明冯永平孙绍华刘金霞池海涛
Owner 福建祥鑫股份有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products