Intelligent spinning packaging production line fault detection system

Abstract

The invention discloses a fault detection system for an intelligent spinning and packaging production line. The system comprises a data acquisition module, a control module, a fault detection module,a storage module, a state display module and an information transmission module, wherein the control module is connected with the data acquisition module, the fault detection module, the storage module and the state display module through the information transmission module; the data acquisition module is used for acquiring the conveying state of each bobbin and images of the bobbins before and after single yarn packaging in real time, and the fault detection module is used for analyzing and detecting fault reasons. By means of the mode, the conveying states of all links on the packaging production line can be monitored in real time, faults can be found in time and automatically analyzed, measures can be conveniently taken in time, and the influence of the faults is reduced; in addition, image acquisition and analysis can be carried out on bobbins before and after single yarn packaging, faults of overturning and single yarn packaging links are further detected, the fault detection rateis increased, and the product packaging quality is guaranteed.

Description

technical field [0001] The invention relates to the technical field of spinning fault detection, in particular to a fault detection system for an intelligent spinning packaging production line. Background technique [0002] In recent years, with the continuous acceleration of the intellectualization and digitalization of the textile industry, more and more digital intelligent spinning equipment has been used in spinning production, and the spinning packaging process, as the last process of spinning production, has gradually The development from traditional manual packaging to automated intelligent packaging has greatly improved the packaging efficiency. However, the automation equipment on the packaging production line will inevitably fail during the long-term operation. If it is not detected and dealt with in time, it will affect the packaging quality and production efficiency, and then affect the reputation and economic benefits of the enterprise. Therefore, it is of grea...

AI Technical Summary

Problems solved by technology

[0003] At present, the intelligent spinning packaging production line mainly includes single yarn weighing, selective flipping, single yarn packaging, whole bag packaging, whole bag weighing and coding, etc., all links cooperate with each other and proceed in an orderly manner to ensure the smooth packaging process If any link fails, it will affect the overall operation of the packaging production line

At present, the fault detection of the spinning and packaging production line is mainly carried out by monitoring the operating parameters of the main equipment and the weight of the yarn bobbin. However, it is difficult to detect faults caused by factors such as damage to other components, changes in the operating environment, or improper operation and management, and the overall fault detection rate is low

[0004] At the same time, the selective flipping and single yarn packaging links in the intelligent spinning and packaging production line usually have a high failure rate and a low failure detection rate due to the relatively cumbersome operation process, many mechanical parts involved and more susceptible to influence. , so manual further fault detection is required

However, manual fault detection has the problems of high cost and low efficiency, and the monotonous detection work is easy to make workers tired, resulting in misjudgment, making the detection results inaccurate

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