The invention discloses a fault early warning method for a chemical equipment explosion-proof inspection
robot based on vibration analysis, and belongs to the field of
robot fault early warning. Comprising the steps of multi-source vibration
data acquisition and anti-explosion
signal processing, vibration-environment multi-
source data fusion diagnosis,
statistical process control (SPC) vibration
health assessment, anti-explosion environment self-adaptive early warning mechanism and graded early warning and maintenance decision. According to the chemical equipment anti-explosion inspection
robot fault early warning method based on vibration analysis, the Db4
wavelet denoising technology is adopted, the
fault detection rate is greatly improved compared with a traditional method, mechanical faults and electrical risks are accurately distinguished, the ATEX highest anti-explosion standard is achieved, the sensor self-healing capacity is achieved, the
system reliability is improved, and the fault early warning effect is good. Through the daily increasing trend of the entropy value of the vibration envelope spectrum, faults are pre-judged 72 hours ahead of time, most of accidental shutdown losses are reduced, meanwhile, three-level
response strategy synergy is achieved, similar vibration
modes are combined through the K-means clustering
algorithm in each quarter, and the annual diagnosis precision is improved.