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A production process and production equipment of a motor rotor for unmanned aerial vehicles

A production process and motor technology, applied in the production process and production equipment field of motor rotors for drones, can solve the problems of low automation, low production efficiency, poor motor performance, etc., achieve good rotor quality and improve production The effect of efficiency and degree of automation

Active Publication Date: 2021-09-03
衢州市迈德电子有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Electromagnetic DC motors are widely used on drones; electromagnetic DC motors are composed of stator poles, rotors (armatures), commutators (commonly known as commutators), brushes, casings, bearings, etc.; the rotor at this stage is for To avoid the axial current generated by electromagnetic induction, a layer or even multiple layers of insulating paint will be coated on the outer surface of the motor shaft to prevent the generation of axial current during use and cause the motor to burn out; and the rotor at this stage The conventional production process is to manually stamp the motor shaft and rotor shaft directly through the traditional concave die. This method has low production efficiency, low degree of automation, and is prone to tilting, which will cause the insulating paint on the outer wall of the motor shaft to wear and damage the motor. performance is adversely affected

Method used

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  • A production process and production equipment of a motor rotor for unmanned aerial vehicles
  • A production process and production equipment of a motor rotor for unmanned aerial vehicles
  • A production process and production equipment of a motor rotor for unmanned aerial vehicles

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] A production process for a motor rotor for an unmanned aerial vehicle, comprising the steps of:

[0048] S1: Turning the rotor shaft blank into shape, and heat treatment in an electric melting furnace; and paint the surface for later use;

[0049] S2: Stamping the rotor sheet into a rotor sheet group for use;

[0050] S3: Stamping the rotor sheet group and the rotor shaft through the cooperation of the punching machine and the punching die;

[0051] S4: Test the straightness of the rotor shaft of the rotor, and leave the factory without error.

[0052] In a specific embodiment of the present invention, step S3 is to perform oil immersion treatment on the rotor shaft before stamping the rotor shaft sheet group and the rotor shaft.

[0053] Compared with the prior art, the beneficial effects brought by the method disclosed in the present invention are: the production process is simple to operate, has lower technical requirements for staff, and is suitable for more worki...

Embodiment 2

[0055] Such as Figure 1-4 As shown, in addition, the present invention also discloses a production equipment for motor rotors for unmanned aerial vehicles, which sequentially includes a turning device, a resistance furnace, a stamping device and a straightness testing device according to the production process; the turning device is a CJK6130 CNC lathe ; The resistance furnace is a ZXRJ-2-75 well-type resistance furnace.

[0056] In a specific embodiment of the present invention, the punching device includes a frame 1, a PLC control unit, a feeding unit 2, a punching unit 3, and a discharging unit 4;

[0057] Described PLC control unit, stamping unit 3, feeding unit 2 and discharging unit 4 are all installed on the frame 1; Stamping unit 3, feeding unit 2, discharging unit 4 are all electrically connected with PLC system; Described discharging unit 4 is the conveyor belt.

[0058] In a specific embodiment of the present invention, the punching unit 3 includes a punching mac...

Embodiment 3

[0064] Embodiment 3, differs from Embodiment 2 in that

[0065] Such as Figure 5-6 As shown, in a specific embodiment of the present invention, the feeding unit 2 includes a rotor sheet group feeding module 21 and a shaft feeding module 22;

[0066] In a specific embodiment of the present invention, the rotor sheet group feeding module 21 includes a feeding platform 211, a horizontal drive cylinder 212, and a push plate 213 for pushing the rotor sheet group; the feeding platform 211 is installed on the frame 1, and the two Side feed baffle plate 214 is installed, and feed channel is formed in the middle; Described lateral drive cylinder 212 is installed on the frame, and output end passes feed channel towards stamping mold 32; end; and the pushing surface of the pushing plate 213 is set as an arc surface adapted to the rotor sheet; the pushing plate 213 is equipped with a displacement sensor electrically connected to the plc system.

[0067] It should be noted that the roto...

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Abstract

The technical scheme of the present invention is achieved in this way: a production process for a motor rotor for an unmanned aerial vehicle, comprising the steps of: turning a rotor shaft blank, and heat-treating it in an electric melting furnace; and painting the surface for standby; The sheet is punched into a rotor sheet set for standby; the rotor sheet set and the rotor shaft are stamped and formed by the cooperation of the punching machine and the stamping die; the straightness of the rotor shaft of the rotor is tested, and the test is correct before leaving the factory. Compared with the prior art, the method disclosed in the present invention has the following beneficial effects: the production process is simple to operate, has lower technical requirements for the staff, and is suitable for more working groups; The quality is good, and the rotor shaft is immersed in oil. After the rotor shaft used for stamping is lubricated with oil, the insulating paint layer on the surface is not easy to wear, so as to avoid the leakage of the finished motor shaft.

Description

technical field [0001] The invention relates to the technical field of motor manufacturing, in particular to a production process and production equipment of a motor rotor for an unmanned aerial vehicle. Background technique [0002] Motor (English: Electric machinery, commonly known as "motor") refers to an electromagnetic device that realizes the conversion or transmission of electric energy according to the law of electromagnetic induction. [0003] The motor is represented by the letter M (the old standard is D) in the circuit. Its main function is to generate driving torque as a power source for electrical appliances or various machines. The generator is represented by the letter G in the circuit. Its main function The function is to convert mechanical energy into electrical energy. [0004] Electromagnetic DC motors are widely used on drones; electromagnetic DC motors are composed of stator poles, rotors (armatures), commutators (commonly known as commutators), brushe...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02K15/02H02K15/12
CPCH02K15/02H02K15/12
Inventor 杜江赵传步卢怡成张亮
Owner 衢州市迈德电子有限公司
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