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A large-thickness thermoforming sheet metal material for automobiles and a spot welding method

A spot welding and large-thickness technology, applied in welding equipment, resistance welding equipment, metal processing equipment, etc., can solve the problems of weight increase, long time, high transformation cost, etc., and achieve the effect of obvious light weight and significant contribution

Active Publication Date: 2021-09-17
DONGFENG MOTOR CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this welding method has the following main disadvantages: laser welding requires the transformation of the factory's welding production line, which is expensive and takes a long time, and cannot be compatible with the current mass production line
The disadvantage of adopting this solution is that the laser soft area of ​​the part is expensive. Taking the B-pillar outer panel as an example, the part cost will increase by about 50 RMB; at the same time, due to the increase in the thickness of the thin plate side parts, the weight will also increase by about 14%.

Method used

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  • A large-thickness thermoforming sheet metal material for automobiles and a spot welding method
  • A large-thickness thermoforming sheet metal material for automobiles and a spot welding method
  • A large-thickness thermoforming sheet metal material for automobiles and a spot welding method

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Experimental program
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Effect test

Embodiment 1-12

[0051] Follow the steps below for spot welding of large-thickness thermoformed sheet metal materials for automobiles:

[0052] S1: Lay mild steel, silicon steel sheet, large-thickness hot-formed steel plate and high-strength steel plate in sequence, and use pliers to fix the relative position between each layer of plates to obtain the plate to be welded;

[0053] S2: Grinding the copper alloy welding electrode tip, it is smooth and free of defects after grinding, and the diameter of the electrode tip is 8mm;

[0054] Use the ground copper alloy welding electrode tip to pre-weld the plate to be welded in step S1 (i.e. power on once), the number of pre-welding is 20 times; the welding parameters for pre-welding are: welding current is 7KA, welding time is 100ms , the cooling time is 40ms;

[0055] Place the copper alloy welding electrode head on the upper and lower positions of the plate to be welded, operate the welding cylinder with a pressure of 6Mpa, make the upper and lowe...

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Abstract

The invention provides a large-thickness thermoformed sheet metal material for automobiles and a spot welding welding method. By adopting the spot welding welding method of the invention, there is no need to modify the existing resistance spot welding production line, increase the thickness of the thin plate or add additional reinforcement plates, It can realize the resistance spot welding between the large-thickness thermoforming steel and the thin plate, and the realization method is to add silicon steel sheet as the intermediate medium between the thin plate and the large-thickness thermoforming material, and the silicon content of the silicon steel sheet is 2.4wt%-3.7wt% , with a thickness of 0.1‑0.2mm, adding two interface resistances to promote the generation and accumulation of heat on the side of the thin plate, so that it is easier to nugget and generate weld nuggets on the side of the thin plate. Further, through reasonable welding parameter settings, the thin plate can be effectively guaranteed Quality requirements for side welded joints.

Description

technical field [0001] The invention relates to the technical field of welding between large-thickness thermoformed steel for automobiles and thin plates such as mild steel, in particular to a large-thickness thermoformed sheet metal material for automobiles and a spot welding method. Background technique [0002] With the continuous increase in the lightweight and performance requirements of automobile structures, the application of thermoforming materials (tensile strength 1350-1500Mpa) is becoming more and more extensive. It is predicted that in the future, the application proportion of thermoforming materials in body-in-white will exceed 40%. At present, in the excellent body structure of ECB statistics, the proportion of thermoforming is about 12-30%. [0003] Large-thickness thermoforming materials (1.8mm-3.0mm) can be obtained through secondary rolling, but due to its large thickness, it cannot be welded with mild steel materials, and the tensile strength of mild stee...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K11/11B23K11/36
CPCB23K11/11B23K11/36
Inventor 李忠超潘志红宋晋华陈仁
Owner DONGFENG MOTOR CO LTD
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