Industrial production quality analysis early warning method and system

A quality analysis and early warning system technology, applied in the field of data analysis, can solve problems such as abnormal detection, waste of manpower and time, and achieve the effects of optimizing production, improving product yield, and reducing production costs

Inactive Publication Date: 2020-11-13
上海微亿智造科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the past, most enterprises used the experience of master craftsmen to preset or change the production equipment for the quality control of industrial products. This method not only wastes a lot of manpower and time, but also requires the actual operator to have strong experience.
And this kind of experience is often irreproducible, and personnel can only have a certain amount of experience through long-term accumulation
Industrial production data is scattered in different enterprise equipment or systems. The early warning methods are often identified by a large number of masters, and the tuning strategies of production equipment are manually calculated, which has a lag
[0003] Patent document CN1108

Method used

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  • Industrial production quality analysis early warning method and system
  • Industrial production quality analysis early warning method and system

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0050] Example 1

[0051] The early warning method of industrial production quality analysis is connected to each data layer through the self-developed industrial data analysis platform, and allows users to connect to private data, providing a wealth of data sources for self-service data analysis. Data sources are the basis of data analysis, generally IT / data research and development And other technical users will use it. At present, industrial production quality analysis supports four categories: cloud data sources, self-built data sources, file-based data sources and application data sources. The product data produced on-site by industrial equipment is analyzed through the industrial production quality early warning analysis platform. First, the industrial data will be connected to the industrial production quality analysis early warning platform. After connecting the data, it is necessary to create a data set and build a data modeling. Complete preparations for data analysis...

Example Embodiment

[0062] Example 2

[0063] Embodiment 2 can be regarded as a preferred example of Embodiment 1. The industrial production quality analysis early warning system described in Example 2 uses the steps of the industrial production quality analysis early warning method described in Example 1.

[0064] Such as figure 1 As shown, an industrial production quality analysis and early warning system includes:

[0065] Access data source module: configure different access interfaces according to different data sources, set automatic operation procedures in the access interface, and access data sources from the industrial production data platform;

[0066] Create data set module: use tables or SQL in the data source to create a data set, associate and rename multiple data sets to form a basic data set;

[0067] Analysis and warning module: Display the basic data set in the form of a chart board, highlight the key fields in the basic data set, add analysis warning signs on the chart board, and auto...

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Abstract

The invention provides an industrial production quality analysis and early warning method and system. Analysis and early warning of industrial production product quality are realized; the method comprises steps that product data produced by industrial equipment on site is analyzed through the industrial production quality early warning analysis platform, firstly, the industrial data is subjected to data connection and connected to the industrial production quality early warning analysis platform, and after the data is connected, a data set needs to be created, data modeling needs to be built,and preparation work of data analysis is completed. And then a data instrument panel is created to perform combined display on various data fields, defective products and scraped products of productsare finally analyzed. The production efficiency and the yield of equipment are monitored, the equipment with relatively high scraped products is discovered in time, and problems are discovered in time. Parameter optimization is automatically carried out on production equipment, the product yield is improved, the production cost is reduced, manual quality inspectors of factories are reduced, and the intelligence of the factories is improved.

Description

technical field [0001] The present invention relates to the technical field of data analysis, in particular to an industrial production quality analysis and early warning method and system. Background technique [0002] At present, industrial enterprises are still in a "primitive" state and rely on a lot of manpower. In the past, most enterprises used the experience of old masters to preset or change the production equipment for the quality control of industrial products. This method not only wastes a lot of manpower and time, but also requires the actual operator to have strong experience. And this kind of experience is often irreproducible, and personnel can only have a certain amount of experience through long-term accumulation. Industrial production data is scattered in different enterprise equipment or systems. The early warning methods are often identified by a large number of masters, and the tuning strategies of production equipment are manually calculated, which ha...

Claims

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Application Information

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IPC IPC(8): G06Q10/06G06F16/22G06F16/242G06F16/2455
CPCG06Q10/0633G06Q10/06395G06F16/2282G06F16/2433G06F16/24552
Inventor 高明明高响
Owner 上海微亿智造科技有限公司
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