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Anti-vibration device and method for machining diesel engine base rack

An anti-vibration device, diesel engine technology, applied in metal processing equipment, metal processing mechanical parts, manufacturing tools, etc., can solve the problems of insufficient support, difficult to ensure the roughness of the processing surface, small contact surface, etc., to improve the processing roughness and Flatness, improved anti-vibration effect, and large support contact area

Active Publication Date: 2020-12-01
中国船舶重工集团柴油机有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The plane processing drawing of the top of the machine base requires a flatness of 0.1mm / 1000x1000 and a surface roughness of Ra=3.2; the flatness of the bottom surface of the frame requires a flatness of 0.05mm / 1000x1000 and a surface roughness of Ra=3.2; due to the structural characteristics of large parts, intermediate or The middle plate protrudes longer and each gear is hollow, and the cutter head will vibrate during cutting. If it cannot effectively prevent vibration during processing, the flatness and roughness of the machine base and frame cannot meet the requirements of the drawing.
[0003] The inventor has learned that the anti-vibration method of processing usually uses a screw and a nut to support two adjacent intermediate bodies or intermediate plates. After the support, the cutting vibration of the cutter head will be improved. However, since the screw is supported by two points of force, the point contact The contact surface of the anti-vibration tooling is small, the anti-vibration effect is poor and not fixed, and it is difficult to ensure the roughness of the processed surface
[0004] Secondly, for the point support of ordinary screw support, the pressure is greatly affected by the support force, which is prone to support deformation
The installation position and installation method of the anti-vibration tooling have a relatively important influence on the anti-vibration effect of the workpiece, but it is difficult to constrain it with ordinary screw supports
[0005] At the same time, when using ordinary screw support, the staff usually turn the nut and screw by hand, and judge whether the support is in place completely by experience. There may be insufficient support or deformation of the intermediate body and intermediate plate to be damped.

Method used

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  • Anti-vibration device and method for machining diesel engine base rack
  • Anti-vibration device and method for machining diesel engine base rack
  • Anti-vibration device and method for machining diesel engine base rack

Examples

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Embodiment 1

[0037] Such as Figure 1-Figure 2 As shown, an anti-vibration device for machining a diesel engine frame is provided, which includes two pressure plates 6 arranged side by side. A scissor bracket is connected between them, and the scissor bracket can adjust and fix the distance between the two pressure plates 6 through scissor deformation under the condition that the two pressure plates 6 are parallel.

[0038] In this implementation, in order to avoid damage to the surface of the plate to be damped due to rigid contact between the surface of the pressure plate and the plate to be damped, and to avoid excessive local pressure caused by poor contact between the pressure plate and the plate to be damped In a large case, the outer surface of the pressure plate (that is, in contact with the plate to be damped) is covered with a rubber pad, and the two ends of the rubber pad bypass the outer surface of the pressure plate and then extend into the opposite sides of the two pressure p...

Embodiment 2

[0050] This embodiment provides an anti-vibration method for processing a diesel engine frame, which uses the above-mentioned anti-vibration device for processing a diesel engine frame, and includes the following steps:

[0051] Before processing the damping plate 1801, adjust the distance between the two pressing plates 6 to the minimum state;

[0052] Place the two pressure plates 6 in the cavity between the two plates to be damped;

[0053] The distance between the two pressing plates 6 is increased by the deformation of the scissor bracket, so that the two pressing plates 6 are respectively tightly pressed against the surface of the plate to be damped on both sides.

[0054] Further, when the plates 1801 to be damped are arranged in a row in the frame 18 of the diesel engine, the inner chambers between adjacent plates are respectively provided with one anti-vibration device for the processing of the frame of the diesel engine, so that the shock absorbers to be damped The ...

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PUM

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Abstract

The invention relates to an anti-vibration device and method for machining a diesel engine base rack. The anti-vibration device comprises two pressing plates arranged side by side, wherein the opposite side faces of the two pressing plates are used for pressing a plate to be damped; a shear fork bracket is connected between the two pressing plates; and the shear fork bracket can adjust and fix thedistance between the two pressing plates through shear fork deformation under the condition that it is guaranteed that the two pressing plates are parallel. According to the anti-vibration device, vibration of a middle body and a middle plate can be reduced during machining of the diesel engine base rack, so that the machining quality is improved.

Description

technical field [0001] The disclosure belongs to the technical field of diesel engine processing, and in particular relates to an anti-vibration device and method for processing a diesel engine frame. Background technique [0002] The base and frame of the main engine of the diesel engine are structural parts assembled and welded by steel plates. The plane processing drawing on the top of the machine base requires a flatness of 0.1mm / 1000x1000, surface roughness Ra=3.2; the flatness of the bottom surface of the frame requires 0.05mm / 1000x1000, surface roughness Ra=3.2; due to the structural characteristics of large parts, intermediate or The middle plate protrudes longer and each gear is hollow, and the cutter head will vibrate during cutting. If it cannot be effectively anti-vibration during processing, the flatness and roughness of the machine base and frame cannot meet the requirements of the drawing. [0003] The inventor has learned that the anti-vibration method of pr...

Claims

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Application Information

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IPC IPC(8): B23Q11/00B23Q17/00B23Q17/24
CPCB23Q11/0032B23Q17/00B23Q17/24
Inventor 胡怀龙樊玉春关勇杨志明
Owner 中国船舶重工集团柴油机有限公司
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