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Intermittent process fault detection method and system considering two-dimensional dynamic characteristics

A dynamic characteristic and fault detection technology, applied in the direction of test/monitoring control system, general control system, control/regulation system, etc., can solve the problem of reducing fault detection performance, unable to eliminate batch dimension dynamic characteristics of intermittent process, and unable to handle intermittent process Problems such as strong nonlinear features can solve the dynamic characteristics, eliminate dynamic changes and random offsets, and improve the effect

Pending Publication Date: 2021-01-12
SHANDONG JIANZHU UNIV
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AI Technical Summary

Problems solved by technology

Although the slow feature analysis technology has achieved certain application results in the field of fault detection of batch processes, the inventors found that the shortcomings of the slow feature analysis technology in the field of fault detection of batch processes are: (1) the batch process has a two-dimensional nature in nature Dynamic characteristics: The dynamic characteristics of the batch dimension and the dynamic characteristics of the time dimension. Although the slow feature analysis can deal with the dynamic characteristics of the batch process in the time dimension, it cannot eliminate the dynamic characteristics of the batch dimension of the batch process, which will affect the effect of fault detection.
(2) Slow feature analysis is actually a linear dimensionality reduction method, which cannot deal with the strong nonlinear characteristics of intermittent processes and reduces the performance of fault detection

Method used

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  • Intermittent process fault detection method and system considering two-dimensional dynamic characteristics

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Embodiment 1

[0075]See the schematic diagram of the penicillin fermentation processimage 3 The fermentation process includes two operating stages: pre-cultivation stage and batch feeding stage. In the initial pre-culture stage, a large number of nutrients necessary for cells begin to be produced and penicillin cells appear in the exponential cell growth phase. In the fed-batch stage, in order to maintain high penicillin production, it is necessary to continuously supply glucose to the fermentation process to keep the biomass growth rate constant. In order to provide the best conditions for the production of penicillin, closed-loop control is adopted for the temperature and pH of the fermentation tank.

[0076]In the simulation experiment, Pensim V2.0 was used to generate simulation data of penicillin fermentation process. Select the 10 variables listed in Table 1 as monitoring variables, and add Gaussian noise in the variable sampling process. Collect 40 batches of data under normal working conditi...

Embodiment 2

[0184]This embodiment provides an intermittent process fault detection system considering two-dimensional dynamic characteristics, which includes:

[0185]The monitoring statistics calculation module uses the load matrix of the two-dimensional dynamic kernel slow feature analysis model to extract low-dimensional feature information of the test data, and calculates the monitoring statistics of the test data in the principal component space and the residual space; the test data is intermittent Different working condition data of the process;

[0186]Intermittent process fault judgment module, which is used to judge whether the intermittent process has a fault based on the comparison result of the monitoring statistics and the corresponding control limit;

[0187]Among them, the load matrix is ​​constructed by solving the generalized eigenvectors corresponding to the optimization problem of the two-dimensional dynamic kernel slow characteristic analysis model; the construction process of the tw...

Embodiment 3

[0192]This embodiment provides a computer-readable storage medium on which a computer program is stored. When the program is executed by a processor, the steps in the intermittent process fault detection method considering the two-dimensional dynamic characteristics described in the first embodiment are implemented. .

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Abstract

The invention provides an intermittent process fault detection method and system considering two-dimensional dynamic characteristics. The method comprises the following steps: extracting low-dimensional characteristic information of test data by utilizing a load matrix of a two-dimensional dynamic kernel slow characteristic analysis model, and calculating monitoring statistics of the test data ina principal component space and a residual error space; judging whether a fault occurs in the intermittent process or not according to a comparison result of the monitoring statistics and the corresponding control limit, wherein each batch data set in the three-dimensional training data set is expanded by utilizing an autoregressive moving average time sequence model to obtain a corresponding augmented batch data set, and the training data is normal operation condition data of the intermittent process; nonlinearly mapping the augmented batch data set to a high-dimensional feature space, establishing a time dynamic kernel slow feature analysis model, introducing a kernel function skill to calculate a kernel matrix and a time change kernel matrix, calculating a total average kernel matrix and a total time change kernel matrix based on a global modeling strategy, and constructing a two-dimensional dynamic kernel slow feature analysis model.

Description

Technical field[0001]The invention belongs to the technical field of dynamic nonlinear multivariable intermittent process fault detection, and in particular relates to an intermittent process fault detection method and system considering two-dimensional dynamic characteristics.Background technique[0002]The statements in this section merely provide background information related to the present invention, and do not necessarily constitute prior art.[0003]As the batch process is increasingly highly integrated, large-scale and complex, the fault detection of the batch process has become a key technology to ensure its safe and stable operation. With the development of modern computer control technology, a wealth of process operation data is collected and stored during intermittent processes. Therefore, data-driven fault detection technology has gradually become a research hotspot in the field of intermittent process monitoring. Researchers have proposed a series of data-driven fault dete...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B23/02
CPCG05B23/0254
Inventor 张汉元梁泽宇孙雪莹
Owner SHANDONG JIANZHU UNIV
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