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General non-standard parts or three-dimensional parts modular automatic production process arrangement system

An automatic production and modularization technology, applied in manufacturing tools, ceramic molding machines, ceramic molding workshops, etc., can solve the problems of difficult automatic production, large-scale assembly line production, and large-scale production, so as to save maintenance energy, The effect of reducing labor costs and saving floor space

Active Publication Date: 2022-04-01
郑州玛纳房屋装备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The production of non-standard parts has always been a technical problem: first, the structure and shape of non-standard parts are different, and the corresponding production molds need to be matched, and the mold cost is high; The structure of each corresponding mold is different, it is difficult to realize large-scale assembly line production like standard prefabricated parts, and it is even more difficult to realize automatic production
Therefore, the production bottleneck problem of non-standard parts is high cost, low efficiency, difficulty in large-scale production, assembly line production and automatic production. At present, the production status of non-standard parts or three-dimensional parts in the industry has always been in a backward state of scattered manual production.

Method used

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  • General non-standard parts or three-dimensional parts modular automatic production process arrangement system
  • General non-standard parts or three-dimensional parts modular automatic production process arrangement system
  • General non-standard parts or three-dimensional parts modular automatic production process arrangement system

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Effect test

Embodiment 1

[0022] Such as figure 1 , figure 2 As shown, the modularized automatic production process arrangement system for general non-standard parts or three-dimensional parts in Embodiment 1 is composed of a synchronous operation system with the same rhythm——full-automatic general-purpose molding module plane operation system 1 and fully-automatic general-purpose maintenance module three-dimensional The operation system 2 forms an overall closed-loop operation system after being connected in series through the tool mold input interface 3 and the tool mold output interface 4; the fully automatic universal molding module plane operation system (1) includes a number of longitudinal guide rails 1-2 Cross-arranged planar running passages in the form of matts. Functional hosts 1-3 arranged directly above the planar running passages along the line and matched with the corresponding stations advance along the planar running passages and pass through them in turn. The station where each func...

Embodiment 2

[0028] Such as image 3 As shown, the difference between Embodiment 2 and Embodiment 1 is that: the quantity of the fully automatic universal molding module plane running system 1 described in Embodiment 2 is two sets, respectively through the tool mold input interface 3 and the tool mold output interface 4 It is connected in series on the left and right sides of the upper return track 2-1 of the three-dimensional operation system 2 of the full-automatic universal maintenance module.

[0029]Concrete operating conditions are as follows when utilizing the present invention to produce:

[0030] At the demoulding station A' in the plane running system 1 of the fully automatic universal molding module, the distance between the mold cavity is enlarged by the mold opening machine A, and after the non-standard parts or three-dimensional parts that have been cured in the previous cycle are removed, the mold table 1 is run on the plane -4-1 Move along the longitudinal guide rail 1-1 w...

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Abstract

The invention discloses a modular automatic production process arrangement system for general non-standard parts or three-dimensional parts, and relates to the technical field of automatic production of non-standard prefabricated parts. The invention realizes standardized production of non-standard parts by changing the operation layout of the production line and the combination mode of forming mold tables. The operation layout of the production line is composed of a synchronous operation system with the same rhythm - the full-automatic general-purpose forming module plane operation system and the fully-automatic general-purpose maintenance module three-dimensional operation system are connected in series through the tool mold input interface and the tool mold output interface to form an overall closed-loop operation system. The combination method of the forming mold table is to use the standardized large molding space provided by the plane running mold table, and cooperate with the low-cost and small-volume tool mold to flexibly combine the conditions required for the molding of non-standard parts to meet the flexible online automatic production of different non-standard parts. The invention can also shorten the length of the production line, improve the production efficiency, eliminate the interference between the working procedures, stabilize the production sequence, save the occupied area and save the energy.

Description

technical field [0001] The present invention relates to the technical field of automatic production of non-standard prefabricated parts, and more specifically relates to a modular automatic production process arrangement system for general non-standard or three-dimensional parts, especially suitable for large-scale production, assembly line production and automatic production of non-standard prefabricated parts . Background technique [0002] The large-scale automated production of prefabricated parts needs to be realized with the help of the forming mold production line, that is, using batches of forming molds to automatically run along the established guide rails to the mold cleaning station, oiling station, reinforcement station, and grouting station. Station, upper molding station, maintenance station, demoulding station, and cooperate with the functional host corresponding to the station to complete the corresponding process. When a process is completed, the forming mol...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B15/00
CPCB28B15/00
Inventor 鲍威赵佳佳岳云升温艳龙张新玲
Owner 郑州玛纳房屋装备有限公司