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Heavy casting remote control polishing system and polishing method thereof

A technology for large castings and workshops, which is applied in the control of workpiece feed movement, grinding machines, grinding racks, etc. It can solve the problems of high operator skill requirements, few types of compatible products, and different grinding positions. Simple operation, low skill requirements, good practical value and promotional effect

Inactive Publication Date: 2021-02-23
宁夏巨能机器人股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the technical solutions disclosed above still have the following technical problems: (1) the operator has high requirements for skills and needs to be familiar with robot programmers to operate; (2) there are too few types of compatible products, which is not suitable for many types , foundry factories with different grinding positions; (3) It can only be used to clean small castings within 600kg or workpieces with small flash features, mainly for light castings.

Method used

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  • Heavy casting remote control polishing system and polishing method thereof
  • Heavy casting remote control polishing system and polishing method thereof
  • Heavy casting remote control polishing system and polishing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036]Example 1, such asFigure 1-6Down:

[0037]A large-scale casting remote control grinding system, including operational inter-operation 4, dust removal device, and several stationary retaining; the interior of the operation between the operation intervals into multiple operations 4; the interior of the left side operation 4 is installed Turndower 1, right operation interior 4 internal mounting station two-turn station 3, central operation between 4, mounted a grinding robot 2; and grinding robot 2 is provided with virtual cabin 6 for manipulating workshops 6; Virtual cabin 6 rear installation There is a dust collector device 7, and the operation between 4 rear is arranged in the rear of the robotic electric cabinet 8, the system total power cabinet 9, and the hydraulic system 10; the grinding spindle 11 is mounted on the front end of the arm of the grinding robot 2.

[0038]Preferably, the two sides of the operation between the operations 4 are respectively opened, respectively, and t...

Embodiment 2

[0057]Example 2, such asFigure 1-6Down:

[0058]The overall grinding system layout of this program includes grinding robot 2, virtual cabin 6, operational inter-operative 4, ventilation equipment, grinding turntable system, polishing hydraulic station system, and system electric cabinet.

[0059]Among them, the grinding robot 2 is mounted, and the rear side of the robot is a virtual cabin 6, and the other side is the workpiece turntable. The operation between the operation is built from the steel structure, and the work area is effectively isolated from other environmental environment of the factory. Configure the air purification apparatus in operation between operation, 4 dust in the operation between 4 sides of the operation, effectively remove dust during the polishing process. It is guaranteed that there is a high visibility between the polishing operation 4, and the dust is concentrated, and the environment is protected.

[0060]Grinding robot 2 wrist with hydraulic spindle system, thi...

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Abstract

The invention relates to the technical field of heavy casting surface polishing equipment, in particular to a heavy casting remote control polishing system and a polishing method thereof. The heavy casting remote control polishing system comprises an operation room, a dust removal device and a plurality of station rotary tables, wherein the interior of the operation room is divided into a plurality of work cells through sliding doors; a station I rotary table is installed in a left-side work cell; a station II rotary table is installed in a right-side work cell; a polishing robot is installedin a middle work cell; a virtual cabin used for controlling workshop polishing work is arranged behind the polishing robot; the dust remover device is installed at the rear part of the virtual cabin;a robot electric cabinet, a system main electric cabinet and a hydraulic system are installed behind the operation room; and a polishing spindle is installed at the front end of an arm of the polishing robot. The heavy casting remote control polishing system is high in polishing efficiency and intelligence degree and has good practical value and promotional value.

Description

Technical field[0001]The present invention relates to the technical field of surface grinding apparatus of large castings, and more particularly to a large casting remote control grinding system and a grinding method thereof.Background technique[0002]China has become a large country of casting industry, and the cleanup of castings is an indispensable key process in casting production, but due to the mechanization and automation of existing casting, the various manufacturers in China still stay in depends on manual grinding and processing. Casting blanks, fever, flying, burrs, etc. The dust-free grinding environment has caused great harm to personnel health, occupational disease prevention, poor job environment, and labor intensity have also made many companies caught in difficult difficulties. Especially in large, heavy castings, artificial grinding, require a large number of venues, low production efficiency, and wear quality cannot be guaranteed, these factors have seriously restr...

Claims

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Application Information

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IPC IPC(8): B24B1/00B24B9/04B24B41/02B24B55/06B24B51/00B24B41/04B24B49/00B25J11/00
CPCB24B1/00B24B9/04B24B41/02B24B41/04B24B49/00B24B51/00B24B55/06B25J11/005B25J11/0065
Inventor 李志博宋明安郭强麻辉郭红红杨小虎
Owner 宁夏巨能机器人股份有限公司
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