Bearing fault mode diagnosis method and system for small sample data set

A technology of failure modes and diagnostic methods, applied in neural learning methods, electrical digital data processing, character and pattern recognition, etc., to avoid distribution inconsistencies and alleviate performance degradation.

Active Publication Date: 2021-02-26
TONGJI UNIV
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  • Application Information

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Problems solved by technology

[0005] The purpose of the present invention is to provide a bearing failure mode diagnosis method and system for small sample data sets in order to overcome the above-mentioned defects in the prior art. The method combines deep learning and me

Method used

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  • Bearing fault mode diagnosis method and system for small sample data set
  • Bearing fault mode diagnosis method and system for small sample data set

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Embodiment

[0074] The present invention provides a bearing fault mode diagnosis method for small sample data sets, such as Figure 4 shown, including the following steps:

[0075] 1) The time-series signal of bearing vibration collected in this example has four different working conditions. Each working condition includes 10 bearing failure modes. In addition to normal, there are 9 failure types, including three different failures Location: inner race fault, ball fault and outer race fault, and each fault location has three different fault sizes.

[0076] 2) After continuous wavelet transform and image grayscale of various types of bearing signals, a characteristic map of bearing faults is formed, some of which are as follows: figure 1 As shown, it is finally stored in the database of the server.

[0077] Step 2) specifically includes:

[0078] Step 201: The vibration data collected by the acceleration sensor is a one-dimensional continuous time series signal, and the signal is prepro...

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Abstract

The invention relates to a bearing fault mode diagnosis method and system for a small sample data set. The method comprises the following steps: 1) collecting vibration signal data of a bearing underdifferent working conditions of different equipment through an acceleration sensor; 2) preprocessing the signal, and converting the original one-dimensional signal into a two-dimensional signal through a continuous wavelet transform algorithm to form image data; 3) constructing a bearing fault diagnosis model framework based on a convolutional neural network, which comprises a coding module and amatching module, randomly sampling from the image data, and constructing learning tasks of a plurality of small sample sets so as to train the model; and 4) collecting a vibration signal of a target bearing, and diagnosing the bearing fault mode according to the preprocessing method and the bearing fault diagnosis model. Compared with the prior art, the method combines deep learning and meta-learning algorithms, and can improve the diagnosis precision under the condition of insufficient data volume.

Description

technical field [0001] The invention relates to the technical field of high-end equipment structure fault diagnosis, in particular to a bearing fault mode diagnosis method and system for small sample data sets. Background technique [0002] Rolling bearings, as key components in modern high-end equipment, have weak ability to withstand impact and are extremely prone to fatigue and damage. Once a failure occurs, it will have a huge negative impact on the entire production process, not only causing serious economic losses, but even endangering the lives of relevant personnel. Therefore, it is extremely necessary to conduct research on fault diagnosis technology for rolling bearings, and it is of great significance for the predictive maintenance of high-end equipment. [0003] At present, there are many fault diagnosis techniques based on machine learning and even deep learning, such as support vector machines, random forests, gradient boosting trees, recurrent neural networks...

Claims

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Application Information

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IPC IPC(8): G06K9/00G06K9/62G06F16/583G06N3/08G01M13/045
CPCG06F16/583G06N3/084G01M13/045G06F2218/02G06F2218/12G06F18/214
Inventor 徐高威蒋卓甫秦泰春李鹏刘敏王子淳
Owner TONGJI UNIV
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