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Manganese zinc ferrite magnetic core with high pressure bearing performance

A technology of manganese-zinc ferrite and high pressure resistance, which is applied in the manufacture of inductors/transformers/magnets, the magnetism of inorganic materials, and electrical components. core pressure and other issues to achieve the effect of avoiding the connection trend, improving performance and ensuring stability

Pending Publication Date: 2022-04-08
ZHONGDE ELECTRONICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the particle structure of the raw material in the preparation process is also the main factor affecting the internal stability of the magnetic core. If the particle size difference is too large, there will be gaps in the internal connection, resulting in unstable internal structure of the magnetic core, thereby affecting the pressure bearing degree of the magnetic core. During sintering, because the temperature of the setter is too high, there will be a substitution reaction with the zinc in the manganese-zinc ferrite, and the electrical properties of the product in contact with the refractory material will deteriorate sharply, resulting in a decrease in the performance of the magnetic core. In view of this, We propose a high pressure manganese zinc ferrite core

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A high-pressure manganese-zinc ferrite magnetic core proposed by the present invention includes the following raw materials in parts by mass: 45 mol of iron oxide, 12 mol of zinc oxide, 23 mol of manganese oxide, 2 mol of cobalt oxide, 1.8 mol of magnesium oxide, 16 mol of silicon oxide, Calcium 3mol.

[0029] In this embodiment, the process of preparing the magnetic core from raw materials mainly includes the following steps:

[0030] Step 1: sieve the particles of the above raw materials, collect the particles that cannot be successfully sieved, and perform secondary grinding;

[0031] Step 2: mixing the sieved and ground raw materials to form a mixture A, taking 90% of it;

[0032] Step 3: pass 90% of the mixture A through the mold filler, and press molding through the molding equipment to obtain the green body A;

[0033] Step 4: Lay a layer of mixed material A remaining from step 2 on the setter plate in the sintering furnace, place the green body A on the setter...

Embodiment 2

[0038] A high pressure-bearing manganese-zinc ferrite core proposed by the present invention, compared with the first embodiment, this embodiment also includes the following raw materials in parts by mass: 50 mol of iron oxide, 14 mol of zinc oxide, 25 mol of manganese oxide, and 4 mol of cobalt oxide , magnesium oxide 2.8mol, silicon oxide 17mol, calcium oxide 6mol.

[0039] In this embodiment, the process of preparing the magnetic core from raw materials mainly includes the following steps:

[0040] Step 1: sieve the particles of the above raw materials, collect the particles that cannot be successfully sieved, and perform secondary grinding;

[0041] Step 2: mixing the sieved and ground raw materials to form a mixture A, taking 90% of it;

[0042] Step 3: pass 90% of the mixture A through the mold filler, and press molding through the molding equipment to obtain the green body A;

[0043] Step 4: Lay a layer of mixed material A remaining from step 2 on the setter plate in...

Embodiment 3

[0048] A high pressure-bearing manganese-zinc ferrite core proposed by the present invention, compared with Embodiment 1 or Embodiment 2, this embodiment also includes the following raw materials in parts by mass: 55 mol of iron oxide, 16 mol of zinc oxide, and 27 mol of manganese oxide , cobalt oxide 6mol, magnesium oxide 3.8mol, silicon oxide 18mol, calcium oxide 9mol.

[0049] In this embodiment, the process of preparing the magnetic core from raw materials mainly includes the following steps:

[0050] Step 1: sieve the particles of the above raw materials, collect the particles that cannot be successfully sieved, and perform secondary grinding;

[0051] Step 2: mixing the sieved and ground raw materials to form a mixture A, taking 90% of it;

[0052] Step 3: pass 90% of the mixture A through the mold filler, and press molding through the molding equipment to obtain the green body A;

[0053] Step 4: Lay a layer of mixed material A remaining from step 2 on the setter plate ...

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Abstract

The invention relates to the technical field of manganese zinc ferrite magnetic core manufacturing, in particular to a high-pressure-bearing manganese zinc ferrite magnetic core. The method mainly aims at solving the problems that due to the fact that the particle size difference is too large, gaps are formed in internal connection, the internal structure of the magnetic core is unstable, the pressure bearing degree of the magnetic core is affected, and due to the fact that the temperature of a setter plate is too high in the sintering process, the setter plate and zinc in manganese-zinc ferrite generate a replacement reaction, and the use performance of the magnetic core is reduced. According to the technical scheme, the composite material comprises the following raw materials in parts by mass: 45-60 mol of iron oxide, 12-18 mol of zinc oxide, 23-29 mol of manganese oxide, 2-8 mol of cobalt oxide, 1.8-4.8 mol of magnesium oxide, 16-19 mol of silicon oxide and 3-12 mol of calcium oxide. The raw materials are easy to obtain, preparation of the magnetic core is controlled from the raw materials, the problem that the internal structure of the magnetic core has a connection trend is solved, the tightness of the internal structure of the magnetic core is improved, the cushion layer is laid in the sintering process, the problem that the performance is indeed due to sintering is solved, the conductive stability is ensured, and the method is suitable for application and popularization.

Description

technical field [0001] The invention relates to the technical field of manufacturing manganese-zinc ferrite cores, in particular to a high-pressure-bearing manganese-zinc ferrite core. Background technique [0002] Manganese zinc ferrite material belongs to soft magnetic ferrite. As an important member of the magnetic material family, various magnetic components such as electronic transformers, inductors, choke coils and magnetic cores made of it are used in military equipment, modern communications, etc. , automotive electronics, new energy, information security, anti-electromagnetic interference and office automation and other fields play a key role. Due to the rapid development of electronic information industries such as communications and computer networks, the volume of electronic instruments and equipment tends to be miniaturized and the structure tends to be more compact. The matching gap between the magnetic core and the coil bobbin is getting smaller and smaller, a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02H01F1/34C04B35/26C04B35/622
Inventor 瞿德林商燕彬王晓祥蒲成刚李丛俊
Owner ZHONGDE ELECTRONICS
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