An electromagnetically driven soft punch liquid-filled deep drawing device and process method

An electromagnetic drive, liquid-filled deep drawing technology, applied in the field of machining and equipment, can solve the problems of reducing the surface quality and precision of the formed parts, low forming efficiency, small residual stress, etc., to achieve energy control and production automation, residual stress. The effect of low stress and high workpiece surface quality

Active Publication Date: 2021-11-05
YANSHAN UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Sheet hydroforming and sheet electromagnetic forming have their own advantages and disadvantages. Hydroforming has the advantages of simple mold structure, low mold cost, good quality and performance of formed parts, good surface quality, high shape and dimensional accuracy of formed parts and small springback, which can reduce the production of complex parts. Passes and other advantages; but its forming efficiency is not high, suitable for multi-variety and low-volume production
Electromagnetic forming technology can significantly improve the forming limit of materials, with small residual stress, small springback, extremely fast forming speed, easy to realize energy control and production automation, but not all metal materials can be directly processed by this technology, low electrical conductivity The material with high conductivity needs to be used as the "drive body", and the collision between the drive body and the formed sheet will reduce the surface quality and precision of the formed part

Method used

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  • An electromagnetically driven soft punch liquid-filled deep drawing device and process method
  • An electromagnetically driven soft punch liquid-filled deep drawing device and process method
  • An electromagnetically driven soft punch liquid-filled deep drawing device and process method

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Embodiment

[0036] Such as Figure 1 to Figure 6 Shown: Taking the deep drawing of a cylindrical part as an example, the initial shape of the plate 4 is circular, the material is 6061 aluminum alloy, the diameter is 120 mm, the thickness is 1 mm, the inner diameter of the hydraulic chamber 2 is 40 mm, and the inner diameter of the die 5 is 40mm, the height is 20mm, the die 5 does not move, place the plate 4 between the die 5 and the blank holder 3, and apply pressure to press the plate 4, the blank holder 3 is a ring, the middle is hollow, in A cylinder whose end surface is parallel to the plate 4 and whose inner diameter is equal to the inner diameter of the blank holder 3 is welded on the ring as the hydraulic chamber 2, the inner diameter of the hydraulic chamber 2 coincides with the inner diameter of the blank holder 3, and the magnetic fluid 6 is poured into the hydraulic chamber 2, The plate coil 1, which is 1 mm away from the hydraulic chamber 2, is supplied with alternating curren...

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Abstract

The invention discloses an electromagnetically driven soft punch liquid-filled deep drawing forming device and a process method. The device includes a coil and the coil is arranged parallel to the ground, and a hydraulic chamber is vertically arranged at a certain distance below the coil. The inside of the hydraulic chamber is A magnetic fluid close to the plate is provided, a blank holder is welded under the hydraulic chamber, a die is arranged under the press ring, and the plate is compressed between the blank holder and the die. The present invention combines the hydroforming of the sheet The advantages of electromagnetic forming and electromagnetic forming avoid their respective shortcomings, high forming efficiency, reduced springback, improved forming accuracy, no mechanical contact in the forming process, and improved surface quality.

Description

technical field [0001] The invention relates to the technical field of mechanical processing and devices, in particular to an electromagnetically driven soft punch liquid-filled deep drawing device and a process method. Background technique [0002] Deep drawing is an important sheet forming process, which occupies a very important position in the production process of automobiles, aircrafts, electrical appliances, instruments, electronics and other industrial sectors. For traditional sheet metal, the traditional cold deep drawing process is often used. However, with the development of industries such as automobiles, aircraft, and aerospace, high-strength and light-weight requirements have been put forward for materials, so high-strength steel, aluminum alloy, magnesium alloy and other plates have been widely used. However, the above-mentioned materials have poor plasticity at room temperature, and are difficult to form by cold drawing. The drawing ratio is relatively small...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D26/021B21D26/031B21D26/14
CPCB21D26/021B21D26/031B21D26/14
Inventor 马瑞孟庆党翟瑞雪赵军
Owner YANSHAN UNIV
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