Supercharge Your Innovation With Domain-Expert AI Agents!

Wire foil winding mechanism method for three-dimensional iron core

A wire foil coil, iron core technology, applied in coil manufacturing, inductance/transformer/magnet manufacturing, electrical components, etc. Specifications, improve winding efficiency, improve the effect of winding quality

Pending Publication Date: 2021-04-16
CECEP XIAN QIYUAN MECHANICAL & EIECTRICAL EQUIP CO LTD
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, there are a few high-voltage and low-voltage coil winding equipment for three-dimensional iron cores on the market. Three-point positioning is used for positioning of the winding mold, and the three-point positioning adopts the line contact in the high-pair contact. During the manufacturing process, the winding mold will touch or squeeze the iron core column, and when it comes to the high tension requirement of the coil, the winding mold will seriously damage the surface of the iron core column, which will cause potential risks or harm to the performance of the transformer formed later. , which greatly affects the quality and performance of the product

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Wire foil winding mechanism method for three-dimensional iron core
  • Wire foil winding mechanism method for three-dimensional iron core
  • Wire foil winding mechanism method for three-dimensional iron core

Examples

Experimental program
Comparison scheme
Effect test

no. 1 approach

[0077] This embodiment relates to a wire foil winding mechanism for a three-dimensional iron core, refer to figure 1 , including at least a core clamping device 1 for adjusting the angle of the target three-dimensional iron core, a driven winding device 2 and a driving gear device 4 sleeved on the target stem, wherein the driving gear device 4 meshes to drive the driven winding device The device 2 rotates around the target stem, and the driven winding device 2 drives the wire foil to wind on the target stem during the rotation.

[0078] The working process of the wire foil winding mechanism for the three-dimensional iron core is as follows:

[0079] Take the three-dimensional iron core to be wound with the wire foil as the target three-dimensional iron core, hoist the target three-dimensional iron core on the iron core clamping device 1 and clamp and position it, so that the driven winding device 2 is sleeved on the target core of the target three-dimensional iron core Column...

no. 2 approach

[0086] This embodiment relates to a wire foil winding mechanism for a three-dimensional iron core, refer to figure 1 , including at least a core clamping device 1 for adjusting the angle of the target three-dimensional iron core, a driven winding device 2 sleeved on the target stem, and a driving gear device 4, wherein the driving gear device 4 meshes to drive the driven winding device The winding device 2 rotates around the target stem, and the driven winding device 2 drives the wire foil to wind on the target stem during the rotation.

[0087] refer to image 3 , the driven winding device 2 includes two driven gears sleeved in parallel and opposite to the target stem, which are respectively the first driven gear 201 and the second driven gear 202, and the opposite of the two driven gears The end faces are provided with an annular boss with the same diameter and coaxial, and a hollow cylindrical bush 203 made of insulating material is sleeved on the annular boss, and the tar...

no. 3 approach

[0118] This embodiment provides a wire foil winding method for a three-dimensional iron core. The winding method includes:

[0119] The three-dimensional iron core to be wound with wire foil is used as the target three-dimensional iron core;

[0120] Lift the target three-dimensional iron core to the iron core clamping device 1 and clamp and position it;

[0121] Set the driven winding device 2 on the target stem of the target three-dimensional iron core;

[0122] Fix the high and low voltage line foil on the driven winding device 2;

[0123] The driving gear device 4 meshes to drive the driven winding device 2 to rotate around the target stem;

[0124] During the rotation process, the driven winding device 2 drives the wire foil to wind on the target stem.

[0125] The above-mentioned winding method is mainly used in the wire foil winding mechanism, which at least includes a core clamping device 1 for adjusting the angle of the target three-dimensional iron core, a driven ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a wire foil winding mechanism and method for a three-dimensional iron core, wherein the wire foil winding mechanism at least comprises an iron core clamping device which is used for adjusting the angle of a target three-dimensional iron core, a driven winding device which sleeves a target core column, and a driving gear device, wherein the driving gear device is meshed with and drives the driven winding device to rotate around the target core column, and the driven winding device drives a wire foil to be wound on the target core column in the rotating process. The wire foil winding mechanism can meet the requirement for large tension required by thick-specification foil strips or coils, the winding process is stable, and no damage is generated to an iron core column. Meanwhile, the wire foil winding mechanism is rapid and convenient to disassemble, the winding specification of the coil is enlarged, the requirement for large tension of coil winding is met, and the winding efficiency of winding is greatly improved while the winding quality of the coil is improved.

Description

technical field [0001] The invention belongs to the field of three-dimensional iron core winding, and in particular relates to a wire foil winding mechanism and method for three-dimensional iron cores. Background technique [0002] As the energy-saving efficiency of the three-dimensional iron core in the transformer becomes more and more prominent, the three-dimensional iron core transformer has been widely used in the industry. The stacked iron core is pulled out of the yoke, and then the high and low voltage coils are placed on the side and center columns of the iron core in turn, and then packaged with the pulled out yoke. [0003] However, due to the special structure of the three-dimensional iron core, the amorphous three-dimensional iron core is a triangular closed three-dimensional type, which requires that when the coil is wound, the three-dimensional iron core needs to be supported horizontally, and the high and low voltage coils are directly wound on the formed thr...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): H01F41/061H01F41/06H01F41/098H01F41/094
Inventor 白国栋张智臻赵丹赵鹏涛许号永闫超虎
Owner CECEP XIAN QIYUAN MECHANICAL & EIECTRICAL EQUIP CO LTD
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More