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Intelligent testing method for pulse igniter and testing device applying method

A test method and test device technology, applied in the directions of combustion ignition, combustion method, lighting and heating equipment, etc., can solve the problems of enterprise production line suspension, affecting the company's reputation, low production capacity of manual operation, etc., to release labor, good reputation and Image, the effect of eliminating product misjudgment

Active Publication Date: 2021-04-23
扬州嘉华电气股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Nowadays, labor costs are high and personnel turnover is high. Professional training is required before taking up the job, which brings many uncertain factors to the continuity of production. Enterprises often have to suspend production lines due to personnel turnover; in addition, manual judgment is inevitable. Misjudgments, especially when defective products are mixed with qualified products, will directly affect the company's reputation, poor product consistency, and poor stability; in addition, manual operation has low production capacity and low production efficiency

Method used

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  • Intelligent testing method for pulse igniter and testing device applying method
  • Intelligent testing method for pulse igniter and testing device applying method
  • Intelligent testing method for pulse igniter and testing device applying method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0068] An intelligent testing method for a pulse igniter, comprising the following steps:

[0069] a. Put the pulse igniter finished product 1 upside down on the conveyor 21, and the conveyor 21 transports the finished product 1 to the preparation station 22, and one side of the preparation station 22 is provided with a test station 23 and a buffer station 24 in turn; the manipulator 25 There are three sub-claws, respectively No. 1 jaw 251, No. 2 jaw 252 and No. 3 jaw 253, and the three sub-jaws of the manipulator 25 move synchronously; the conveyor 21 transports the finished product 1 to the preparation station 22 through the traction track 211 Up. Certainly the conveyor is driven by a motor, which is the prior art. Towards the preparation station, the traction track is narrowed, and the traction track at the preparation station can only accommodate one finished product;

[0070] b. The manipulator 25 is located at the initial position, the manipulator 25 moves downward, an...

Embodiment 2

[0082] In this embodiment, on the basis of Embodiment 1, the test circuit is further improved.

[0083] The test circuit 3 in the step b includes an attenuation load circuit composed of multi-routing load probes and load capacitors;

[0084] As attached in the manual Figure 7 As shown, the first output test terminal D1 of the pulse igniter is electrically connected to the oscilloscope 4 through an attenuating load circuit. The attenuating load circuit includes a load capacitor C1 and a load probe T1. The first output test terminal D1 is connected through a wire It is electrically connected to one end of a load capacitor C1, and on the other hand is electrically connected to one end of a load probe T1, the other end of a load capacitor C1 is grounded, and the other end of a load probe T1 is electrically connected to the oscilloscope 4;

[0085] The second output test terminal D2 of the pulse igniter is electrically connected to the oscilloscope 4 through two attenuating load ...

Embodiment 3

[0088] A test device applying an intelligent test method for a pulse igniter, the test device includes a frame 20, a conveyor 21, a preparation station 22, a test station 23, a buffer station 24 and a manipulator 25; the conveyor 21, the test station 23. The cache station 24 and the manipulator 25 are all set on the table top of the rack 20;

[0089] The preparation station 22 is located on the conveyor 21; specifically, it is located at the end position of the traction track, the traction track is narrowed, and the traction track at the preparation station can only accommodate one finished product;

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PUM

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Abstract

The invention discloses an intelligent test method for a pulse igniter and a test device applying the method, belongs to the technical field of gas appliance electronic accessories, and solves the problems that the test of a traditional pulse igniter needs to depend on manpower, the production efficiency is low and the product consistency is poor. The intelligent test method comprises the steps of realizing synchronous operation of taking, testing and sending of a pulse igniter; and the testing device comprises a rack, a conveyor, a preparation station, a testing station, a caching station and a manipulator, the test station comprises a test plate embedded with spring test pins, the buffer station comprises a defective product temporary storage box, and a supporting plate is fixedly arranged on the box edge of the defective product temporary storage box. The test method is high in efficiency, high in product consistency and low in implementation cost, brings considerable economic benefits to enterprises, has important significance in the technical field of pulse igniters, realizes intelligent production and operation of the pulse igniters, and promotes high-quality development of the pulse igniters.

Description

technical field [0001] The invention belongs to the technical field of electronic accessories for gas appliances. Specifically, it relates to a novel concept, which can release labor force, effectively avoid product misjudgment events caused by human factors, and has high product consistency and high production efficiency. A pulse igniter intelligent test method of great significance in the field of igniter manufacturing and a test device applying the method. Background technique [0002] A pulse igniter, referred to as a pulser, is an electronic product that uses the pulse principle to generate continuous instantaneous sparks to ignite the flame of a gas appliance. Most of the early pulsers used dry batteries as the power source, but most of the products in recent years have switched to alternating current as the power source. With the improvement of industrial technology, pulse igniters have been widely used in high-end gas appliances, which greatly facilitates the use of...

Claims

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Application Information

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IPC IPC(8): F23Q23/10
CPCF23Q23/10
Inventor 林宏华张庆孙军
Owner 扬州嘉华电气股份有限公司