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Aluminum alloy with cold heading cracking-free effect

An aluminum alloy and cold heading technology, applied in the field of aluminum alloys, can solve the problems of air leakage, cracking, and impact on the quality of automobile valves, and achieve the effects of high product quality, long service life and good mechanical properties.

Inactive Publication Date: 2021-04-30
NINGBO KENO ALUMINUM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When aluminum alloy is used to produce automobile valves, it is generally formed by cold heading, but the applicant found that during the production process, when cold heading the traditional 6061 aluminum alloy bar, cracking is very easy to occur, and the scrap rate is about 50% , and this kind of defective product has the risk of flowing into the next process. In the actual use process, it is easy to cause the air valve of the car to leak, which has a very large impact on the quality of the product and the car.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Embodiment 1: Aluminum alloy, including the following components and weight ratio: Si: 0.43%, Mg: 0.82%, Sn: 0.04%, and the rest is Al. The aluminum alloy is an aluminum alloy rod, and the temperature of the aluminum alloy rod is 515°C; the outlet temperature of the aluminum alloy rod during processing is 550°C, and the extrusion speed is 8±0.2mm / S.

[0021] The aluminum alloy bar is used for cold heading to produce automobile valves. Specifically, the aluminum alloy bar is cold heading formed in the T3 state, and hundreds of initial products are obtained, which are tested for future use.

Embodiment 2

[0022] Embodiment 2: Aluminum alloy, including the following components and weight ratio: Si: 0.46%, Mg: 0.86%, Sn: 0.02%, and the rest is Al. The aluminum alloy is an aluminum alloy rod, and the temperature of the aluminum alloy rod is 525°C; the outlet temperature of the aluminum alloy rod during processing is 560°C, and the extrusion speed is 8±0.2mm / S.

[0023] The aluminum alloy bar is used for cold heading to produce automobile valves. Specifically, the aluminum alloy bar is cold heading formed in the T3 state, and hundreds of initial products are obtained, which are tested for future use.

Embodiment 3

[0024] Embodiment 3: Aluminum alloy, including the following components and their weight ratios: Si: 0.45%, Mg: 0.84%, Sn: 0.03%, and the rest is Al. The aluminum alloy is an aluminum alloy rod, and the temperature of the aluminum alloy rod is 510°C; the outlet temperature of the aluminum alloy rod during processing is 535°C, and the extrusion speed is 8±0.2mm / S.

[0025] The aluminum alloy bar is used for cold heading to produce automobile valves. Specifically, the aluminum alloy bar is cold heading formed in the T3 state, and hundreds of initial products are obtained, which are tested for future use.

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Abstract

The invention discloses an aluminum alloy with a cold heading cracking-free effect. The aluminum alloy comprises the following components in percentage by weight: 0.43%-0.46% of Si, 0.82%-0.86% of Mg, 0.02%-0.04% of Sn and the balancing Al; an aluminum alloy bar serves as the aluminum; the temperature of the aluminum alloy bar is 510-525 DEG C; and the temperature of a discharging port during the processing of the aluminum alloy bar is 535-560 DEG C. Through the research and the adjustment of the components of the aluminum alloy, the contents of Si and Mg in the aluminum alloy bar can reach the lower limit as much as possible on the basis of the 6061 aluminum alloy national standard; meanwhile, the content of the rare element Sn is increased, so that the hardness of the aluminum alloy product can be slowly improved in the T3 state; through the cold heading forming of the aluminum alloy bar during the period, the product can be basically prevented from cracking; the aluminum alloy bar subjected to artificial aging is good in mechanical performance; the tensile strength is greater than or equal to 260 MPa, the yield strength is greater than or equal to 240 MPa, and the ductility is greater than or equal to 8%; and an automobile inflating valve prepared by adopting the aluminum alloy is high in product quality and long in service life.

Description

technical field [0001] The invention belongs to the field of aluminum alloys, in particular to an aluminum alloy with the effect of no cracking during cold heading. Background technique [0002] The content of aluminum in the earth's crust is second only to oxygen and silicon, ranking third, and it is also the most abundant metal element in the earth's crust, mainly existing in aluminosilicate ores. Among the metal varieties, aluminum metal is the second largest group of metals after steel. [0003] Aluminum alloy is a metal alloy material widely used at present. The aluminum alloy profiles made of it have various specifications and are widely used, and occupy a very important position in rolling production. At the same time, aluminum alloy is also the most widely used non-ferrous metal structural material in the industry. It is widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industry. At present, aluminum alloy is the most...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/08
CPCC22C21/08
Inventor 邱建平陈凯李博饶道飞
Owner NINGBO KENO ALUMINUM