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Method and device for automatically adjusting and monitoring winding tension of fan stator

An automatic adjustment and stator winding technology, which is applied in the direction of electromechanical devices, non-electric variable control, control/regulation systems, etc., can solve the problem of not being able to ensure that the tension is within the set target range, failing to meet the requirements of the fan, and affecting the fan speed and other problems, to achieve the effect of improving the speed tolerance level, improving the pass rate, and improving the control accuracy

Inactive Publication Date: 2021-06-25
东莞市鸿盈电子科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The fan stator winding machine is a kind of equipment for winding the fan stator. Its main function is to wind the enameled wire on the stator. However, the existing fan stator winding machines also have certain deficiencies and need to be improved.
[0004] However, the above-mentioned process method can only ensure that the tension of the enameled wire is within the set target range before winding, but cannot guarantee whether the tension is within the set target range during the winding process, so there is a hidden danger of tension value change. Once the tension value changes , will affect the fan speed
Therefore, the ordinary winding tension setting process can no longer meet the requirements of the fan industry

Method used

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  • Method and device for automatically adjusting and monitoring winding tension of fan stator
  • Method and device for automatically adjusting and monitoring winding tension of fan stator
  • Method and device for automatically adjusting and monitoring winding tension of fan stator

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Embodiment 1

[0031] Please refer to figure 1 Embodiment 1 of the present invention provides a method and device for automatically adjusting and monitoring winding tension of a fan stator. The method includes the following steps:

[0032] Step S1: parameter setting; input or set the target winding tension in the input device, and the target winding tension is transmitted to the tension control unit 3, specifically, step S1 will be operated only when the wire diameter is changed, Parameter input will be carried out, and the same wire diameter does not need to be adjusted.

[0033] After parameter input, enter step S2, because the operating winding tension in the device is still within the target winding tension range of the previous wire diameter, so the device needs to adjust the winding tension step (ie: step S2).

[0034] Step S2: comparing the running winding tension with the target winding tension; the tension detection system 4 detects and displays the running winding tension at this ...

Embodiment 2

[0051] Please refer to figure 2 and image 3 , Embodiment 2 of the present invention provides an automatic adjustment and monitoring device for fan stator winding tension, including:

[0052] The input device is used for inputting the target winding tension;

[0053] Tension detection system 4, used for real-time detection and display of winding tension;

[0054] The tension control unit 3 is connected with the input device and the tension detection system 4 to obtain the real-time winding tension and the target winding tension, and at the same time, the tension control unit 3 compares the real-time winding tension and the target winding tension;

[0055] The closed-loop tension adjustment mechanism 5 is connected with the tension control unit 3, and the tension control unit 3 outputs and controls the closed-loop tension adjustment mechanism 5 to automatically adjust the real-time winding tension to the target winding tension range.

[0056] Specifically, the device includ...

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Abstract

The invention discloses a method and device for automatically adjusting and monitoring winding tension of a fan stator. The method comprises the steps of inputting or setting target winding tension in an input device, and transmitting the target winding tension to a tension control unit, enabling the equipment to start winding, and enabling the tension detection system to detect and display the real-time winding tension in real time in the winding process, transmitting the real-time winding tension data to a tension control unit, and comparing the real-time winding tension data with the target winding tension, if the real-time winding tension exceeds the target winding tension range, enabling the tension control unit to output the real-time winding tension and controlling the closed-loop tension adjusting mechanism to automatically adjust the real-time winding tension to be within the target winding tension range, and if the real-time winding tension is within the target winding tension range, enabling the closed-loop tension adjusting mechanism not to adjust the running winding tension until the winding is finished. The winding tension is monitored and displayed in real time, automatic adjustment is carried out once the winding tension exceeds a set value, and what is guaranteed is that the change of the tension in the winding process is within a set range.

Description

technical field [0001] The invention relates to the technical field of fan stator winding, in particular to a method and device for automatically adjusting and monitoring the winding tension of a fan stator. Background technique [0002] The fan stator winding machine is a kind of equipment for winding the fan stator. Its main function is to wind the enameled wire on the stator. However, the existing fan stator winding machines also have certain deficiencies and need to be improved. [0003] At present, the fan industry has higher and higher requirements for the quality of the fan, especially for the fan speed tolerance. In order to reduce the speed fluctuation of the fan during the rotation process, the fan stator generally checks the tension of the enameled wire before winding. Set, and measure the enameled wire tension with a tensiometer to see if it is within the set target range. [0004] However, the above-mentioned process method can only ensure that the tension of t...

Claims

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Application Information

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IPC IPC(8): H02K15/08H02K15/085G05D15/01
CPCH02K15/08H02K15/085G05D15/01
Inventor 贾自周
Owner 东莞市鸿盈电子科技有限公司