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A wear-resistant and anti-corrosion composite brick of zirconium corundum and its production process

A composite brick and anti-corrosion technology, which is applied in the field of refractory materials, can solve the problems of unsatisfactory slag corrosion resistance, poor thermal shock stability and low bonding strength of composite bricks, and improve the ability to resist heavy metals and heavy metal alkalis. Good vibration stability and low porosity

Active Publication Date: 2022-04-08
宜兴市海科窑炉工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, during the firing process of the zirconium corundum composite brick in the prior art, the bonding strength between materials is low, the compactness is poor, and the pores are high, resulting in poor thermal shock stability of the composite brick and unsatisfactory slag erosion resistance; at the same time , during the preparation process of zirconium corundum composite bricks in the prior art, the internal stress of the brick body is relatively large, which easily causes the brick body to crack

Method used

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  • A wear-resistant and anti-corrosion composite brick of zirconium corundum and its production process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Embodiment 1: A wear-resistant and anti-erosion composite brick of zirconium corundum, comprising the following raw materials in parts by weight: ZrSiO 4 28 copies, Al 2 o 3 18 copies, Al 2 (SiO 4 )O 7 parts, MgCO 3 5 parts, Fe 2 o 3 9 parts, Sb 2 o 3 5 parts, Cr 2 o 3 4 parts, TiO 2 3 parts, MnO2 parts, CuO 2 parts, Na 2 CO 3 4 parts, 4 parts of kaolin, 7 parts of epoxy resin, 0.5 parts of composite binder, 0.2 parts of water reducing agent, and 1 part of binder;

[0024] The binder is a chromium phosphate binder;

[0025] The composite binder is composed of water glass binder and active resin binder in a volume ratio of 1:1;

[0026] The water reducer is composed of calcium lignosulfonate, ethylene oxide-propylene oxide copolymer and sodium bisulfite in a volume ratio of 3:1:2.

[0027] A production process of a wear-resistant and corrosion-resistant composite brick of zirconium corundum, comprising the following steps:

[0028] S1. Weigh ZrSiO...

Embodiment 2

[0033] Embodiment 2. A wear-resistant and anti-corrosion composite brick of zirconium corundum, comprising the following raw materials in parts by weight: ZrSiO 4 32 parts, Al 2 o 3 22 parts, Al 2 (SiO 4 )O 10 parts, MgCO 3 9 parts, Fe 2 o 3 12 parts, Sb 2 o 3 8 parts, Cr 2 o 3 9 parts, TiO 2 6 parts, MnO 4 parts, CuO 5 parts, Na 2 CO 3 6 parts, 13 parts of kaolin, 11 parts of epoxy resin, 0.9 parts of composite binder, 0.3 parts of water reducing agent, and 1.2 parts of binder;

[0034] The binder is a chromium phosphate binder;

[0035] The composite binder is composed of water glass binder and active resin binder in a volume ratio of 1:1;

[0036] The water reducer is composed of calcium lignosulfonate, ethylene oxide-propylene oxide copolymer and sodium bisulfite in a volume ratio of 3:1:2.

[0037] A production process of a wear-resistant and corrosion-resistant composite brick of zirconium corundum, comprising the following steps:

[0038] S1. Wei...

Embodiment 3

[0043] Embodiment 3. A wear-resistant and anti-erosion composite brick of zirconium corundum, comprising the following raw materials in parts by weight: ZrSiO 4 45 parts, Al 2 o 3 26 copies, Al 2 (SiO 4 )O 13 parts, MgCO 3 12 parts, Fe 2 o 3 16 parts, Sb 2 o 3 9 parts, Cr 2 o 3 11 parts, TiO 2 7 parts, MnO 5 parts, CuO 8 parts, Na 2 CO 3 9 parts, 16 parts of kaolin, 16 parts of epoxy resin, 1.2 parts of composite binder, 0.4 parts of water reducing agent, and 1.5 parts of binder;

[0044] The binder is a chromium phosphate binder;

[0045] The composite binder is composed of water glass binder and active resin binder in a volume ratio of 1:1;

[0046] The water reducer is composed of calcium lignosulfonate, ethylene oxide-propylene oxide copolymer and sodium bisulfite in a volume ratio of 3:1:2.

[0047] A production process of a wear-resistant and corrosion-resistant composite brick of zirconium corundum, comprising the following steps:

[0048] S1. We...

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Abstract

The invention discloses a wear-resistant and anti-corrosion composite brick of zirconium corundum and its production process. The composite brick includes the following raw materials: ZrSiO 4 、Al 2 o 3 、Al 2 (SiO 4 )O, MgCO 3 , Fe 2 o 3 , Sb 2 o 3 、Cr 2 o 3 、TiO 2 , MnO, CuO, Na 2 CO 3 , kaolin, epoxy resin, composite binder, water reducing agent and binding agent; the preparation method of the composite brick is: first weigh the raw materials, and pulverize and mix, then mix the pulverized material with water, and grind and dry After processing, add epoxy resin, composite binder, water reducer and binder to the ground material, stir evenly, and finally press the mixed material into shape, dry and fire to obtain the finished composite brick; The composite brick prepared by the invention has higher compactness and bonding strength, stronger slag erosion resistance, and is suitable for mass promotion.

Description

technical field [0001] The invention relates to the technical field of refractory materials, in particular to a wear-resistant and corrosion-resistant composite brick of zirconium corundum and a production process thereof. Background technique [0002] At present, refractory materials for incineration systems in the hazardous waste disposal industry are mostly made of refractory bricks made of corundum, chrome corundum, zirconium corundum and other materials. These bricks have refractory properties, high load softening temperature, wear resistance, chemical stability, thermal It has the advantages of good shock stability and slag erosion resistance, which can increase the service life of the incinerator, increase productivity and reduce production costs. Fused-cast zirconium corundum materials are widely used in the lining of the upper structure of the furnace, which can increase the life of the furnace and meet the requirements of glass melting and clarification temperature...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/16C04B35/66C04B35/622
CPCC04B35/16C04B35/66C04B35/622C04B2235/3217C04B2235/3463C04B2235/442C04B2235/3272C04B2235/3294C04B2235/3241C04B2235/3232C04B2235/3262C04B2235/3281C04B2235/349C04B2235/447C04B2235/3427C04B2235/448C04B2235/9669C04B2235/96C04B2235/606C04B2235/77C04B2235/9607
Inventor 汤闻平吴建军汤勤娟
Owner 宜兴市海科窑炉工程有限公司
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