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Knitting open-width continuous ultrasonic scouring system and method

An ultrasonic and scouring technology, applied in the open-width field of knitwear, can solve the problems of poor fabric washing effect, long production time, and color difference, and achieve the effect of improving scouring whiteness, increasing contact area, and reducing cloth wrinkle.

Inactive Publication Date: 2021-08-17
亳州杉尚纺织科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] As we all know, with the continuous improvement of people's living standards, the market share of knitted garments is increasing; the dyeing process of knitted fabrics is still dominated by intermittent dip-dyeing. Washing and washing after dyeing is an important process, which affects the dyeing effect and product quality, especially the color fastness of the finished product. However, washing in knitted fabric dyeing consumes the most water and takes the longest production time Therefore, it is of great significance to study the new washing process for the energy saving and emission reduction of knitted fabric dyeing production; before dyeing, knitted fabric needs to carry out pretreatment such as scouring and bleaching or degreasing of the fabric, and scouring and pretreatment have great impact on knitted fabrics. The dyeing quality plays a key role, mainly to ensure the capillary effect of the fiber, remove the sundries of the fiber, maintain a certain chroma, etc. In order to achieve the purpose of washing, the existing knitted fabric scouring device on the market, the dip dyeing washing is usually They all use larger detergent products, which are prone to creases, color differences, alkali spots and other problems in the tank. At the same time, when washing, the fabric slides in the water under the drive of the transmission roller, so the fabric in the upper section is washed The final water is used to wash the lower section of fabric again, resulting in poor washing effect of subsequent fabrics. In view of this, we propose a knitting open-width continuous ultrasonic cooking system and method

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Knitting open-width continuous ultrasonic scouring system and method

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Effect test

Embodiment 1

[0038] Such as Figure 1-6 As shown, a knitting open-width continuous ultrasonic scouring system includes a cloth feeding tank (1), a first box for removing ore (2), a material tank (4), a second box of steaming box (5), and a third box Box washing box (6) and cloth outlet chute (8), No. 1 ultrasonic cleaning box (3) is set between the first box demineralization box (2) and material chute (4), the third box washing box (6) and A No. 2 ultrasonic cleaning box (7) is arranged between the cloth outlet slots (8), and a No. 1 ultrasonic transmitter (303) is fixedly installed on the inner side of the No. 1 ultrasonic cleaning box (3). There is a cloth feeding track (302) and multiple cloth output tracks (301) fixedly installed inside, and an inner surface cleaning head (304) is installed inside the No. 1 ultrasonic cleaning box (3) and below the cloth output track (301) And driving wheel (305), the outer surface cleaning cover (306) is installed under the driving wheel (305), and N...

Embodiment 2

[0045] Such as Figure 1-6 Shown, a kind of knitting open-width continuous ultrasonic cooking method, it is applied to knitting open-width continuous ultrasonic cooking system, its specific steps are as follows:

[0046] The first step: configure the base material, the preparation method of the base material: base material concentration degreasing agent 3 g / L, chelating agent 2 g / L, base material amount 1 ton, trough (4) base material: base material needs 400L , Primer concentration: caustic soda 20 g / L, hydrogen peroxide 20 g / L with a concentration of 27%, degreasing agent 2 g / L;

[0047] The second step: configure the trough (4) operating material, the operating material concentration: caustic soda 40 g / L, hydrogen peroxide with a concentration of 27% 40 g / L, degreasing agent 4 g / L;

[0048] Step 3: After the bottom material is prepared, start to heat up. Set the temperature: the first box of demineralization box (2) 60 ° C, the second box of steam box (5) steaming temperat...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a knitting open-width continuous ultrasonic scouring system and method. The knitting open-width continuous ultrasonic scouring system comprises a cloth feeding groove, a first ore removal box, a material groove, a second steaming box, a third water washing box and a cloth discharging groove; a first ultrasonic cleaning box is arranged between the first ore removal box and the material groove; and a second ultrasonic cleaning box is arranged between the third water washing box and the cloth discharging groove. According to the knitting open-width continuous ultrasonic scouring system and method, the first ultrasonic cleaning box, which is arranged between the first ore removal box and the material groove, is used in cooperation with the second ultrasonic cleaning box, and the first ultrasonic cleaning box can better remove surface impurities, loosen fabric fibers and improve the adsorption capacity of the fibers; consequently, the effect of scouring and whiteness of scouring are improved; and the second ultrasonic cleaning box can better remove impurities, oil and wax on the surface of the scoured and bleached fiber, the surface of the fabric is cleaner, the water absorption and adsorption capacity of the fabric are improved, and therefore the dyeing yield is increased.

Description

technical field [0001] The invention relates to the field of open-width knitwear, in particular to the field of a continuous ultrasonic cooking system and method for open-width knitted fabrics. Background technique [0002] As we all know, with the continuous improvement of people's living standards, the market share of knitted garments is increasing; the dyeing process of knitted fabrics is still dominated by intermittent dip-dyeing. Washing and washing after dyeing is an important process, which affects the dyeing effect and product quality, especially the color fastness of the finished product. However, washing in knitted fabric dyeing consumes the most water and takes the longest production time Therefore, it is of great significance to study the new washing process for the energy saving and emission reduction of knitted fabric dyeing production; before dyeing, knitted fabric needs to carry out pretreatment such as scouring and bleaching or degreasing of the fabric, and ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06B23/20D06B23/04D06M11/38D06M11/50
CPCD06B23/04D06B23/20D06B2700/09D06B2700/36D06M11/38D06M11/50
Inventor 陈海林
Owner 亳州杉尚纺织科技有限公司
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