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Method and device for rapidly improving cleanliness of steel ladle with cover

A cleanliness, ladle technology, applied in the improvement of process efficiency, manufacturing tools, mechanical cleaning, etc., can solve the problem of unmatched and connected ladle cleanliness, affecting driving efficiency and driving production rhythm, difficult to dump clean, etc. The problem is to reduce the slag pouring time twice, shorten the total slag pouring time, and enhance the slag pouring effect.

Active Publication Date: 2021-10-22
SGIS SONGSHAN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The above method has the following disadvantages: 1. There is no ladle tilting platform in the steel plant, and the steel ladle is used to hang the steel ladle by the crane for secondary dumping of steel slag. In the case of slagging at the mouth of the slag, it is difficult to completely dump it clean, and there is still the possibility of backflow blockage
2. In the process of using the ladle scraper, it is still necessary to remove the ladle cover, which brings a lot of inconvenience to the actual production on site. The process of ladle capping and uncovering takes a long time. It takes 15-20 minutes to use the traditional method of capping and uncovering. Greatly affected the driving efficiency and driving production rhythm
[0007] However, the above-mentioned patents only involve slag dumping or cleaning of ladle mouth slagging, and do not involve how to quickly improve the cleanliness of the covered ladle, and do not provide the matching and connection of slag dumping and slag cleaning processes to quickly improve the cleanliness of the covered ladle, and at the same time realize rapid continuous production solutions

Method used

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  • Method and device for rapidly improving cleanliness of steel ladle with cover
  • Method and device for rapidly improving cleanliness of steel ladle with cover

Examples

Experimental program
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Effect test

Embodiment 1

[0042] A method for quickly improving the cleanliness of a steel ladle with a cover, the time for hoisting the steel ladle 7 to the slag dumping position after casting is controlled within 5 minutes, hoisting the steel ladle 7 to the slag dumping position and starting a slag dumping, and the steel ladle 7 for dumping the steel slag The angle between the center line S1 of the ladle and the vertical line S2 on the ground is controlled at 119°, and the ladle 7 is backed up for the first time, and the angle between the center line S1 of the ladle and the vertical line S2 on the ground is 91°, hoisting to the hot repair platform seat for seat packing, the time from the start of one slag dumping to hoisting to the hot repair platform seat for seat packing is 2.5min, and the amount of slag dumping at one time accounts for 96wt% of the total slag dumping. The included angle between ladle center line S1 and ground vertical line S2 is 97°.

[0043] Command the crane again to hoist the l...

Embodiment 2

[0046] A method for quickly improving the cleanliness of a steel ladle with a cover, the time for hoisting the steel ladle 7 to the slag dumping position after casting is controlled within 6 minutes, hoisting the steel ladle 7 to the slag dumping position to start a slag dumping, and the steel ladle 7 for dumping the steel slag 7 The angle between the center line S1 of the ladle and the vertical line S2 on the ground is controlled at 120°, and the steel ladle 7 is aligned for the first time, and the angle between the center line S1 of the ladle and the vertical line S2 on the ground is 92°, hoisting to the hot repair platform seat for seat wrapping, the time from the start of one slag dumping to hoisting to the hot repair platform seat for seat lapping is 2 minutes, and the amount of slag dumping at one time accounts for 97wt% of the total slag dumping amount. The angle between the center line S1 and the vertical line S2 on the ground is 96°.

[0047] Command the crown crane a...

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Abstract

The invention discloses a method for rapidly improving cleanliness of a steel ladle with a cover and belongs to the technical field of steel ladle maintenance. The method comprises the following steps that slag at an opening of the steel ladle is removed, wherein the opening of the steel ladle is made to face downwards through a crown block, the included angle between the center line of the steel ladle and the vertical line of the ground is made to be 133 degrees-137 degrees, the steel ladle with the ladle cover falls into the top end of a slag scraper from the upper part of the slag scraper, returning is conducted by 5 degrees-10 degrees when a scraper of the slag scraper is close to the slag position of the opening of the steel ladle, the scraper ejects the slag at the opening of the steel ladle to conduct slag scraping operation, after the slag at the opening of the steel ladle falls off, the crown block continues to ascend, when the position of the ladle cover is higher than the slag scraper, the steel ladle is hoisted to exit, and the slag removal operation of the opening of the steel ladle with the cover is completed. According to the method, the cleanliness of the steel ladle with the cover is guaranteed in each heat through institution measures, and meanwhile rapid and continuous production is achieved.

Description

technical field [0001] The application relates to the technical field of ladle maintenance, in particular, to a method and device for rapidly improving the cleanliness of a ladle with a cover. Background technique [0002] The technology of covering the whole process of the ladle makes the ladle have good insulation effect, can greatly reduce the tapping temperature before the furnace, reduce the temperature drop of the ladle process, and reduce the cost of smelting production, etc., so it is widely used. However, during the operation of accepting and loading molten steel in the covered ladle, the steel slag is easy to be enriched at the ladle mouth, causing serious slagging at the ladle mouth, which seriously affects the quality of molten steel; in addition, the temperature inside the ladle is too high, and the liquid slag is not clean once dumped in a short period of time. It is easy to backflow and block the air core and nozzle block, which brings hidden dangers to contin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D41/00B22D43/00
CPCB22D41/001B22D43/00Y02P10/20
Inventor 杨庆军刘平罗定光张邦佑童想云李玉林黎伟明
Owner SGIS SONGSHAN CO LTD
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