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High-performance alloy steel solid-phase additive forming device and process based on induction heating compensation

A technology of additive forming and induction heating, which is applied in the direction of additive processing, energy efficiency improvement, process efficiency improvement, etc., can solve the problems of frictional heat generation, high melting point of high-performance alloy steel, and large deformation resistance, etc., to achieve The effect of breaking through the bottleneck of overall high-performance forming

Active Publication Date: 2021-11-26
NO 59 RES INST OF CHINA ORDNANCE IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the high-performance alloy steel has a high melting point and high deformation resistance. To realize the metallurgical bonding between the solid-phase layers in the additive manufacturing process, the additive forming temperature must reach above 1000°C. Only by the contact between the additive forming tool head and the material It is difficult to realize the frictional heat generation between

Method used

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  • High-performance alloy steel solid-phase additive forming device and process based on induction heating compensation
  • High-performance alloy steel solid-phase additive forming device and process based on induction heating compensation
  • High-performance alloy steel solid-phase additive forming device and process based on induction heating compensation

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Embodiment 1

[0032] The technical problem to be solved in this embodiment is: high-melting-point metal materials such as high-performance alloy steel, it is difficult to reach the required temperature in the process of solid-phase additive manufacturing. Based on this, this embodiment provides a high-performance alloy steel solid-phase additive forming device and process based on induction heating compensation. The method is to use the induction heating principle to realize rapid heating and softening of high-performance alloy steel and other metal materials, and combine The violent and large plastic deformation characteristics of friction stir are aimed at realizing the near-forged microstructure and performance of metal material parts such as high-performance alloy steel in solid-phase additive manufacturing, breaking through the overall high-performance manufacturing of high-performance alloy steel complex parts. technical bottleneck.

[0033]This embodiment is achieved through the foll...

Embodiment 2

[0043] This embodiment provides a high-performance alloy steel solid-phase additive forming process, using the solid-phase additive forming device based on induction heating compensation in Embodiment 1, such as image 3 As shown, the following process steps are implemented:

[0044] ① Select 30CrMnSiA high-performance alloy steel powder with a particle size of about 150 μm as the additive raw material;

[0045] ② The lower end surface of the additive forming tool head 9 is in contact with the forming substrate to form a closed cavity, and the 30CrMnSiA high-performance alloy steel powder raw material is sent from the feeding channel to the additive forming tool head 9 under the action of the feeding pressure, and is placed in the additive forming tool head. 9 forms a high pressure inside; adjust the feeding pressure so that the internal pressure of the additive forming tool head 9 is not lower than 30MPa;

[0046] ③ The cooling fluid inlet A and outlet B are connected with t...

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Abstract

The invention discloses a high-performance alloy steel solid-phase additive forming device and process based on induction heating compensation. The high-performance alloy steel solid-phase additive forming device and process are mainly used for solid-phase additive manufacturing of high-performance alloy steel and other metal material parts which are high in melting point and difficult to deform. The device comprises a rotating spindle, a fixed cooling shell, an additive forming tool head, an induction heating coil and other parts, wherein ultrahigh-strength solid-phase additive forming is achieved through the procedures of extrusion feeding, induction heating temperature rising, load applying and the like. According to the method, rapid heating and softening of the high-performance alloy steel are achieved through the induction heating principle, the severe large plastic deformation characteristic of stirring friction is combined, and the solid-phase additive manufacturing of the nearly-forged structure and performance of the high-performance alloy steel part is achieved. The device and the process can effectively break through the integral high-performance forming bottleneck of high-performance alloy steel complex components.

Description

technical field [0001] The invention belongs to the technical field of additive forming and equipment manufacturing, and in particular relates to a solid-phase additive forming device based on induction heating compensation, and a high-performance alloy steel solid-phase additive forming process implemented by the device. Background technique [0002] With the development of industrial technology, aerospace, national defense and other fields have put forward an urgent demand for the integrated high-performance manufacturing of key components. The parts are selected from high-performance alloy steel and other hard-to-deform materials, and the shape is designed as a complex structure with special shapes and topology optimization. Manufacturing requires the integration of parts. The traditional forging process cannot be formed; while the casting and the existing high-energy beam-based additive manufacturing solutions have low product performance and cannot meet the overall high...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F12/00B22F12/20B22F12/13B22F12/53B22F10/25B33Y10/00B33Y30/00
CPCB22F12/00B22F12/20B22F12/13B22F12/53B22F10/25B33Y10/00B33Y30/00Y02P10/25
Inventor 肖寒黄树海陈强林军夏祥生舒大禹王艳彬柴舒心彭菲菲
Owner NO 59 RES INST OF CHINA ORDNANCE IND
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