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High-temperature and high-pressure synthesis device and method for diamond hard alloy compact

A technology of cemented carbide and synthesis device, which is applied in the methods of chemically changing substances by atmospheric pressure, chemical instruments and methods, and technological processes applying ultra-high pressure, etc. Affect the spatial uniformity of the thermal field and other problems, and achieve the effect of reducing geometric deformation, reducing heating energy consumption, and reducing heat loss

Pending Publication Date: 2022-05-31
苏州思珀利尔工业技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Due to the very high external pressure conducted by pyrophyllite, the carbon sheet and carbon tubes that undertake the heating function will be deformed, resulting in spatial distortion and deformation of the heating field, affecting the spatial uniformity of the thermal field, which in turn affects the heating uniformity of the metal cup, and finally makes The diamond carbide composite sheet in the cup is heated unevenly during the sintering process, which reduces its sintering quality

Method used

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  • High-temperature and high-pressure synthesis device and method for diamond hard alloy compact
  • High-temperature and high-pressure synthesis device and method for diamond hard alloy compact
  • High-temperature and high-pressure synthesis device and method for diamond hard alloy compact

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Effect test

Embodiment 1

[0054] Adopt the double salt tube structure described in the present invention, the thickness of the inner salt tube is 5mm, high-purity salt is used, the purity of NaCl is not less than 99.5%, the density of the salt tube is 2.15g / cm3; the thickness of the outer salt tube is 2mm, and its composition is 85% NaCl and 15% Cr2O3, the carbon tubes are energized and heated, and after reaching a high temperature, the inner salt tube and the outer salt tube melt to form an inner isostatic pressure pool and an outer isostatic pressure pool; the outer isostatic pressure pool effectively controls the heating of the carbon tubes. deformation, and then make it evenly heated, through the internal isostatic pressure pool to evenly heat the high melting point metal cup, so that the diamond carbide composite sheet obtained after high temperature and high pressure sintering has a uniform structure, such as image 3 As shown, there is no segregation of catalyst Co, no abnormal growth of WC grain...

Embodiment 2

[0056] Adopt double salt tube structure described in the present invention, inner salt tube thickness 3.5mm, adopt high-purity salt, NaCl purity not less than 99.5%, salt tube density 2.15g / cm3; Outer salt tube thickness 4mm, its component is 90 % NaCl and 10% AL 2 o 3 , the carbon tube is energized to generate heat, and after reaching a high temperature, the inner salt tube and the outer salt tube melt to form an inner isostatic pool and an outer isostatic pool respectively. The outer isostatic pressure pool effectively controls the deformation of the heating carbon tube, thereby making it evenly heated, and the high melting point metal cup is evenly heated through the inner isostatic pressure pool, so that the structure of the diamond carbide composite sheet obtained after high temperature and high pressure sintering Uniform, no segregation of catalyst Co, no abnormal growth of WC grains, improved performance, the static pressure strength of the composite sheet reaches Q3, ...

Embodiment 3

[0058] Adopt double-salt tube structure of the present invention, inner salt tube thickness 2.5mm, adopt high-purity salt, NaCl purity not less than 99.5%, salt tube density 2.15g / cm3; Outer salt tube thickness 4.8mm, its component is 92% NaCl and 8% Si 3 N 4 , the carbon tube is energized to generate heat, and after reaching a high temperature, the inner salt tube and the outer salt tube melt to form an inner isostatic pool and an outer isostatic pool respectively. The outer isostatic pressure pool effectively controls the deformation of the heating carbon tube, thereby making it evenly heated, and the high melting point metal cup is evenly heated through the inner isostatic pressure pool, so that the structure of the diamond carbide composite sheet obtained after high temperature and high pressure sintering Uniform, no catalyst Co segregation, no abnormal growth of WC grains, improved performance, the static pressure strength of the composite sheet reaches Q4, as shown in T...

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Abstract

The high-temperature and high-pressure synthesis device comprises an outer salt pipe, an inner salt pipe and pyrophyllite, the pyrophyllite is provided with through holes used for assembling the outer salt pipe and a conductive steel ring, the outer salt pipe is arranged in the pyrophyllite, a carbon pipe is assembled in the outer salt pipe, the inner salt pipe is assembled in the carbon pipe, a metal cup is placed in the inner salt pipe, and the metal cup is placed in the conductive steel ring. The upper end and the lower end of the through hole of the pyrophyllite are provided with the carbon plates and the conductive steel rings, and the carbon plates are attached to the outer salt pipe, the carbon pipe, the inner salt pipe and the salt plates. During application, the carbon tube simultaneously heats the inner salt tube and the outer salt tube to simultaneously generate two isostatic pressing areas formed by molten salt, namely an inner isostatic pressing pool and an outer isostatic pressing pool, and the inner isostatic pressing pool provides a hot isostatic pressing environment which is suitable for sintering the diamond hard alloy compact and has equal pressures in all directions; the outer isostatic pressing tank provides a pressure environment with uniform stress for the carbon tubes in the outer isostatic pressing tank, and the stress of the carbon tubes is balanced; and the sintering quality of the diamond hard alloy compact is obviously improved.

Description

technical field [0001] The invention relates to a synthesis device and method of a diamond carbide composite sheet, in particular to a high-temperature and high-pressure synthesis device and a synthesis process thereof under double-cell hot isostatic pressing conditions. Background technique [0002] Diamond cemented carbide composite sheet is sintered by diamond powder and cemented carbide base under high temperature and high pressure conditions. It has high hardness, high wear resistance of diamond and impact resistance of cemented carbide. It is used to manufacture diamond drill bits. It is finally used in the exploration and exploitation of oil, natural gas and shale gas. [0003] At present, the production process steps of diamond cemented carbide composite sheets are as follows: ①Purify the diamond powder with acid and alkali; ②Sandblast the surface of the cemented carbide base to remove impurities; Put the fine powder into a metal cup with a high melting point; ④Put ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J3/06
CPCB01J3/065
Inventor 江雨明张童语
Owner 苏州思珀利尔工业技术有限公司
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