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Sailon combined refractory material

A technology of refractory materials and aggregates, applied in the field of sialon combined refractory materials, can solve problems such as inability to meet the requirements of use and construction, and achieve the effects of improving resistance to high temperature thermal stress damage, increasing fracture toughness, and improving bonding strength.

Inactive Publication Date: 2005-10-19
BAOSHAN IRON & STEEL CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The standard specification of 230×115×65mm can no longer meet the requirements of use and construction. It is recommended to adopt a specification of 415×200×154mm or more, which has become the development direction

Method used

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  • Sailon combined refractory material
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The Sialon bonded corundum brick containing aluminum-silicon alloy of the present invention is composed of brown corundum aggregate, brown corundum fine powder, clay, alumina fine powder and aluminum-silicon alloy fine powder according to the following weight percentages:

[0038] Brown fused alumina aggregate: 70%

[0039] Brown corundum fine powder: 10.5%, 180-320 mesh

[0040] Al-Si alloy fine powder: 9.5%, 180-320 mesh

[0041] Guangxi clay: 2%, 180-320 mesh

[0042] Alumina fine powder: 8%, 180-320 mesh

[0043] The preparation method of aluminum-silicon alloy fine powder: when Z=1, Si: 93.98%, Al: 6.02% are mixed, melted or sintered.

[0044] The preparation method of Sialon bonded corundum brick: according to the conventional method, after mixing the raw materials, molding, and then sintering to obtain the product of the present invention.

Embodiment 2

[0046] The Sialon bonded corundum brick prepared by the aluminum-silicon alloy method of the present invention is composed of brown corundum aggregate, brown corundum fine powder, clay, alumina fine powder and aluminum-silicon alloy fine powder according to the following weight percentages:

[0047] Brown fused alumina aggregate: 65%

[0048] Brown corundum fine powder: 17.25%, 180-320 mesh

[0049] Al-Si alloy fine powder: 9.25%, 180-320 mesh

[0050] Guangxi clay: 2%, 180-320 mesh

[0051] Alumina fine powder: 6.5%, 180-320 mesh

[0052] The preparation method of aluminum-silicon alloy fine powder: when Z=3, Si: 75.75%, Al: 24.25% are mixed, melted or sintered.

[0053] The preparation method of Sialon bonded corundum brick: same as Example 1.

Embodiment 3

[0055] The Sialon bonded corundum brick prepared by the aluminum-silicon alloy method of the present invention is composed of brown corundum aggregate, brown corundum fine powder, clay, alumina fine powder and aluminum-silicon alloy fine powder according to the following weight percentages:

[0056] Brown fused alumina aggregate: 68.5%

[0057] Brown corundum fine powder: 10%, 180-320 mesh

[0058] Al-Si alloy fine powder: 10.8%, 180-320 mesh

[0059] Guangxi clay: 2%, 180-320 mesh

[0060] Alumina fine powder: 8.7%, 180-320 mesh

[0061] The preparation method of aluminum-silicon alloy fine powder: when Z=4, Si: 60.95%, Al: 39.05% are mixed and prepared by melting or sintering.

[0062] The preparation method of Sialon bonded corundum brick: same as Example 1.

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Abstract

A fireproof material containing aluminum-silicon alloy. the material contains 60-75% corumdum aggregate, 10-20% fine corumdum powder, 5-15% fine powder of aluminum-silicon alloy, 1.5-5% clay, 5-12% aluminum oxide. The fine powder of aluminum-silicon alloy is formed by melting or sintering metallic aluminum and metallic silicon. Due to introduction of fine powder of aluminum-silicon alloy, in producing corundum brick, the coupling phase could be quickly formed, the coupling strength between the coupling phase and brown corumdum aggregate will be improved. Compared the burning temperature of 1500degree C in the conventional process, the burning temperature of the invention is reduced to about 1430degree C , which improves the capacity of resisting rupture and high temperature.

Description

technical field [0001] The invention relates to a sialon bonded refractory material. Background technique [0002] G. Ervin first discovered the practicability of SiC-AlN solid solution in 1970 and applied for a patent for the first time. [0003] In the early 1970s, British and Japanese researchers discovered that Al 2 o 3 Added to Si 3 N 4 Hot pressing in Si 3 N 4 Solid solution of Al in the lattice 2 o 3 up to 60-70% (weight), and found that Si in this solid solution 3 N 4 The silicon atoms and N atoms in the system are replaced by Al atoms and oxygen atoms respectively, forming a new Si-Al-O-N system, which is named Sialon in order of their first letters. [0004] Jacques.P.R. proposed a method of adding 23-90% of the metal silicon powder with a particle size of less than 150 μm, and 9-62% of the particle size with a particle size of less than 20 μm in high melting point raw materials such as corundum, mullite, zircon mullite, and magnesia. sintered alumina po...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/10C04B35/185C04B35/584C04B35/66
Inventor 陈仕华洪彦若甘菲芳孙加林何胜平刘雄章
Owner BAOSHAN IRON & STEEL CO LTD
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